Haco Kingsland

Laser marking system for round pens, barrels and small cylindrical parts or keychains and ad specialties

Automated Pen Feeder or KeyChain - Laser Marking System ( 360 degree rotational marking): the first and fastest fully automatic Fiber or C02 laser marking system with an automatic marking machine for round pens and barrels and small cylindrical parts or keychains and ad specialties.

Both metal and plastic pens

At full capacity the machine can mark up to 3000- 4000 units per hour with one laser head and 6000-8000 pens with two laser heads. Marking of Logos, Graphics, Text, Designs, Bar Codes, Data Matrix and measurement rings or marks. All marks can all be marked or engraved into the surface on both metal and plastic pens or virtually any cylindrical object with seamless wrapping of 360 degrees.

This revolutionary laser marking system offers an automatic pen feeder or barrel feeder which is hopper loaded accepting parts from 1 to 7 inches long (23 -180 mm). Pens or cylindrical parts are fed into a hopper which automatically orientates them in the same direction without an operator. An additional station can then locate a pocket clip (on pens) or other detail to orientate the part in the right directions for marking.

Unlimited circumferential marks

A big advantage is that the marking station can allow for marking in more than one location as well as marking on varying heights. Each part can then be rotated 360 degrees to make unlimited circumferential marks. The system also has the capability of marking around the diameter of parts that are parallel to one another.

Electronic sensors

Built in electronic sensors will determine if a part is in place to be marked which in turn enables the laser to begin marking.

All programs that are created are stored and can be called up at any time to repeat the process with production runs. Once the machine is set up, it is fully automatic and requires no operator. Depending on production requirements, multiple marking stations can be added to each machine.

  • Now available as a hybrid C02 and Fiber laser marking system or with dual heads to increase production.
  • Also available is a palletized version for key chains with conveyors with single, dual or hybrid C02 and Fiber laser heads.
  • Completed with Laser, Software, Computer and ready to plug and play with 110 electric.
Complementing our range of impressive machining centers is the PYRAMID 3D CAD-CAM software which offers dynamic programming characteristics to meet demanding production requirements.

PYRAMID 3D is available in different languages like English, German, French, Chinese, Dutch, … Customer is free to modify labels by themselves.

Loading 3D parts (IGS/STP)

After loading IGS or STP file we are able detect features. Easy programmming is our demand. After editing and sorting the features, calculation positon of the clamps, we can start the 3D Simulation with integrated time calcualtion and 3D collision detection.

Feature detection

After feature detection we can edit the features depending cutting variables. General variables are setup in the settings and turret & tool parameters. Every feature can be individuele or in group opened to modify and saved specific parameters.

3D Simulation with Collision control and Time Calculation

After editing and sorting the features, calculation positon of the clamps, we can start the 3D Simulation with integrated time calcualtion and 3D collision detection. Move Clamps during cutting… with graphic control.

Optinal Mubea offers additional function for more advanced solutions:

  • Curved profiles
  • 3D Chamfers and Ruled Surfaces
  • 3D Measuring
  • Multiple workpieces: Nesting & Cleat Cut

Totally portable handheld laser marking system

Next generation totally portable handheld laser marking system for larger parts that will not fit into a cabinet or for parts that are remotely located and not easily transported.

Laser is easily transported on a rolling cart or carried by hand. Can be used  for metals, plastics and other substrates with a Class One Enclosure around the marking area.

One of the smallest footprints

Available with Fiber ( 10, 20, 30, 50, 100 watt), Diode (12 watt), YV04  (C02 10, 20, 30 50, 100 watt ), Green or Fiber Green this laser offers one of the smallest footprints with a larger working area than most. The  standard system is available with  Motorized Z axes for large parts.

Portable hand held laser is completed with computer, FlyCad and FlyControl software for drawing in CAD program, operation of  the laser, and diagnostic software for trouble shooting remotely.

The laser is capable of surface marking, annealing, deep engraving to .020 and ablating coatings. Available with marking lenses (100mm, 140mm or 220 mm).

Mark directly from company database

Optional bar code reader and Data Matrix reader to mark directly from company data base or routing sheets to minimize operator error. Can be used on flat surfaces or optional design for curved or cylindrical surfaces. Comes complete with computer, software, laser, and rolling cart.   

FlyCad software is a proprietary software with 32 bits windows application that runs on XP Pro, Vista, 7, 8 (32 or 64 bits).  It supports automatic splitting of the drawing so that the operator merely makes a plain drawing of the part and the software will move the axis and the marking accordingly.

Motors

It is possible to use all TTF fonts, single stroke fronts (AutoCAD style), Data Matrix, serial numbering, bar codes, logos, text date codes. The motors command as well as carry out special functions like replay, split, parking,...: native commands of flyCAD.

The motors have an integrated encoder of 2048 lines/rev and are connected to the Computer by a serial bus.

Industrial woodworking machinery

Haco offers a diversified and comprehensive range of industrial woodworking machinery, designed to make your job easier and safer. Thanks to years of experience and innovation, we are able to offer you multi-purpose machines that provide great results and are still easy to use. They are robust and will yield years of professional, high quality results. Craftsmen as well as large industrials will find the range interesting and wide enough for their various purposes. Find out more about our various woodworking machines below. Don’t hesitate to contact us should you have any more questions. 

5-axis gantry cnc machining center

A 5-axis machining center with second X especially suited for machining of panels and profile-matching. The Mega-Flex is an ideal machine for finishing aluminium profiles with very large sections (profile panels).

Due to the large profile section we are also able to finisch frames used for mass transportation. The Mega-Flex is a Gantry machine with 5-axis milling motor of 25 KW, 39.5 KW or 44 KW with a tool turret of 36 places. 

This machining center is equiped with a double X-axis in combination with 2 vertical clamping systems. This will keep your profile panel vertically clamped during the operations. 

At this large profile section,  width 3.500 mm x heigth 1.000 mm, we are able to measure, drill, tap, mill and saw. The result of the measure probe will be automatically compensated in the NC-Program. Clamps (2 x 8 up to 2 x 16) are placed with the column of the machine.

700 band saw 

  • Rubber-coated handwheels
  • Blade tension indicator
  • Rack-type handwheel for saw blade guiding
  • Handwheel diameter 700 mm
  • Height under guide 400 mm
  • Passage between blade and frame 775 mm
  • Max. blade length 5000 mm 
  • Min. blade length 4850 mm
  • Max. blade width, including teeth 50 mm
  • Table size (L x W) 1120 x 700 mm
  • Table tilting gradient 0/20Table surface height 950 mm
  • Rotational speed 670
  • Handwheel width 45 mm
  • Table extension at same sawing level 850 x 250 mm
  • Electric motor power (HP) 7,5 CV (5,5 kW)
  • Dust extraction pipe diameter 120 mm
  • Dust extraction required capacity (m3/h) 1200 m3/h
  • Overall dimensions (L x W x H) 855 x 1425 x 2360 mm
  • Net weight 750 kg
  • Maritime packing dimensions (L x W x H) 1600 x 1050 x 2660 mm
  • Machine with maritime packing weight 1100 kg
OPTIONS: Automatic Start

 

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800 band saw 

  • Rubber-coated handwheels
  • Blade tension indicator
  • Rack-type handwheel for saw blade guiding
  • Handwheel diameter 800 mm
  • Height under guide 400 mm
  • Passage between blade and frame 775 mm
  • Max. blade length 5500 mm
  • Min. blade length 5300 mm
  • Max. blade width, including teeth 50 mm
  • Table size (L x W) 1120 x 700 mm
  • Table tilting gradient 0/20°
  • Table surface height 950 mm
  • Rotational speed 670
  • Handwheel width 45 mm
  • Table extension at same sawing level 850 x 250 mm
  • Electric motor power (HP) 7,5 CV (5,5 kW)
  • Dust extraction pipe diameter 120 mm
  • Dust extraction required capacity (m3/h) 1200 m3/h
  • Overall dimensions (L x W x H) 855 x 1425 x 2360 mm
  • Net weight 750 kg
  • Maritime packing dimensions (L x W x H) 1600 x 1050 x 2660 mm
  • Machine with maritime packing weight 1100 kg
OPTIONS: Automatic Start
 

Solid aluminum 5-axis high-speed machining: vertical machining centers 

Solid aluminum machining centers do not only need to be dynamic, the also need to be able to offer you extreme precision. Our 5-axis vertical machining centers are designed to meet the specific needs involved in solid metal machining, such as high-speed cutting. The machinery is equipped with the latest technology and offers numerous useful and unique functionalities. The advanced software and the 5 axes allow for complex 3D cutting. These machines are especially useful in industries that make use of solid non-ferrous metals (titanium, aluminum,…) such as the airplane construction industry.

Accurate results for both horizontal and vertical cutting

  • Easy assembly, frame mounted and adjusted upon delivery; only the carriage table remains to be fixed
  • Adjustment angle carriage-frame set at factory; only the frame feet remain to be levelled
  • Automatically tilting aluminium frame
  • Powerful mechanical system for horizontal cuts in all positions (the former pneumatic system is no longer used)
  • Lower support surface on hard plastic blocks, slippery and wear-resistant. Infeed roller for easy conveyance of the panel
  • Programmable end stops for horizontal cuts
  • Facility of future adaptation to a scoring unit (without supplement compared to the standard adaptation)
  • 2 retractable intermediate support surfaces for sawing small panels
  • Movable end stop with magnifyer for easy positioning of the vertical cutting
  • Latest dust prevention norms (BG) EC Norm

Heavy duty milling horizontal machining centers 

If you need a powerful machining center that is also extremely precise, these CNC horizontal machining centers are the way to go. Heavy duty milling is an activity that requires power, accuracy, and speed. The reliable machines in this range offer you just that.

To meet your most exacting demands, these 3-, 4- or 5-axis machining centers are custom-made. Spindle power goes up to 60 kW and spindle speed goes up to 20,000 rpm. Linear traverse rates can go up to 30 m per minute. Extra options are available, such as automatic head or tool changing and high pressure coolant systems.

Combine these numerous possibilities and impressive qualities with top brand controls (Fanuc, Siemens or Heidenhain) and extensive support, and heavy duty machining will become a breeze!

The KINGSLAND SUPER QUICK TOOL CHANGE.

1) 90° turn to release the tool

2) 90° turn back to clamp the newly inserted tool

3) Ready to resume punching:                            Easy & Quick

A high-performance, high-gantry machining center with a machining column upon the beams

The GIGA-FLEX AB400 is a high-performance, high-gantry machining center and is mainly used to machine various types of aluminum, cast iron and carbon steel such as engines of cars and ships, machine frames, welded constructions, all with a big volume.

This machinery is equipped with the most advanced and mature technology to ensure a long working life and a good anti-vibration capability. It also has the latest Siemens 840D CNC machining features according to the latest CE manufacturing standards.

The machine construction is driven by an experienced team of engineers in mechanics, electrics, hydraulics, pneumatics, automation and application software.

This machine type is completely different in comparison with the traditional bed frame machine type: a high gantry machining column upon the beams. The big advantage of this machine construction is that dynamics are independent of the work piece weight.

The working zone can be split up in 2 working zones : while machining a work piece in one of both working zones, in the other zone a finished part can be unloaded and a new part loaded. This working principle is named “pendular working”.

Between both working zones a movable door is closed to fulfill safety regulations. In both working zones a tool change or milling head change can be executed.

On both sides of the safety area there are entrance doors in order to load/unload the work piece. When working in 2 working zones an extra control panel is foreseen.

The machine has a very strong foundation in order to optimize and to improve the accuracy, dynamics and overall machine performance.

The U form foundation is consisting of 2 longitudinal beams on which the X axis of the machine is moving. Between these beams a floor plate is made to fill the empty space. Both beams of the foundation are consisting of armed concrete which ensure stability and isolation of vibrations.

In contrast with moving bed frame machines the volume of concrete is much smaller:

  • the length of the foundation of this machine type is only half so long
  • the floor plate thickness can be limited between both beams
  • the depth of the foundation is less deep due to the beam construction

The height distance between the X and Y axis is also much smaller in comparison with the traditional bed frame machines. Using this construction principle the accuracy and stability are ensured.


 


Some important advantages after the purchase:

Reduced handling cost

As there is no need to move the component from one machine to another and each component can be machined in one set-up. This results in a reduction of production time and a lower production cost (=component cost).

Reduction of labour cost

One person can operate the machine compared to 2 to 3 people required to operate conventional machinery. The savings in set-up time alone are significant.

Improved accuracy

Machining the component on the high precision machines eliminates the human and machining errors of conventional machining methods. Improved accuracy means reduced assembly times.

Greater design flexibility

The versatility of the machine and software enables designers to be more creative and the production department to develop better assembly techniques. These machines are at the forefront of technology and will open new markets for all users.

Version Max panel saw 

Parallel guide:

In order to absorb the shocks of the parallel guide, our researchers have designed this cast-iron support, retractable and with pneumatic locking. The displacement speed and precision are its assets.

Telescopic Guide:

Removable sliding table with telescopic guide and retractable end stop. (Digital positioning of the end stops and inclination angle dis- play as an option).

Speed selector:

Easy access to the gear system through the hatch in the working table.

Table guiding:

Table guiding with steel rails and ball bearings.

Parallel guide:

Retractable by tilting sys- tem without removal. This new saw with inclination point at table level allows every cut without correction. Precision mitre guide.

A new generation of user-friendly controls, digital and close at hand:
  • Unequalled comfort, ease of use and reliability
  • 1 Communication with optimizing programs for panel cutting. 
  • 2 Screen mounted on mobile arm
  • High-tech saw unit
  • The saw unit is equipped with the latest technology, and allows a 550-blade with 15 HP motor
  • The machine has been developed, manufactured and mounted by French engineers and mechanics. They all have over 35 years' experience. They train and supervise the new generation.
  • Motor - 3/4 view. Vertical and horizontal scoring unit motorization. Precision mitre guide.
  • Motor - side-view. Inclination motorization and lifting / lowering by means of electric jack. Precision mitre guide.
Triple displacement safety: 
  • Soft (parameters) / Electrical / Mechanical.
Impressive performances:  
  • Panel saw - heavy-duty structure - based on the version Max
  • Large cutting capacity, with a height of 200 mm
  • 2 digital axles / parallel guide / inclined cutting
  • 15 HP motors, one speed, three belts. 550 blade, height 200 mm

Panel saw - heavy-duty structure - top of the range

Parallel guide:

In order to absorb the shocks of the parallel guide, our researchers have designed this cast-iron support, retractable and with pneumatic locking. The displacement speed and precision are its assets.

Telescopic Guide:

Removable sliding table with telescopic guide and retractable end stop. (Digital positioning of the end stops and inclination angle dis- play as an option).

Speed selector:

Easy access to the gear system through the hatch in the working table.

Table guiding:

Table guiding with steel rails and ball bearings.

Parallel guide:

Retractable by tilting sys- tem without removal. This new saw with inclination point at table level allows every cut without correction. Precision mitre guide.

New generation of controls:
  • A new generation of user-friendly controls, digital and close at hand : unequalled comfort, ease of use and reliability
  • 1 Communication with optimizing programs for panel cutting
  • 2nd screen mounted on mobile arm
High-tech saw unit:

The saw unit is equipped with the latest technology, and allows a 550-blade with 15 HP motor.

Made in France:
  • The machine has been developed, manufactured and mounted by French engineers and mechanics. They all have over 35 years' experience. They train and supervise the new generation.
  • Motor - 3/4 view
  • Vertical and horizontal scoring unit motorization. Precision mitre guide.
  • Motor - side-view
  • Inclination motorization and lifting / lowering by means of electric jack. Precision mitre guide.
Triple displacement safety :

Soft (parameters) / Electrical / Mechanical.

Impressive performances
  • Panel saw - heavy-duty structure - based on the version Max
  • Large cutting capacity, with a height of 200 mm
  • 2 digital axles / parallel guide / inclined cutting
  • 15 HP motors, one speed, three belts
  • 550 blade, height 200 mm

Circular saw with tiltable blade

Fitted with:
  • Inclination of the blade 0 - 45°
  • Fixed table 1 030 x 680 mm
  • Rear table extension 1120 x 920
  • Outlet table extension 660 x 550
  • Telescopic graduated guide 2,000 to 3,000 mm
  • Single mitre guide
  • Powered lifting/lowering of the blade
  • Mobile table, size: 3 200 x 380 mm
  • Manual star-delta switch
  • Rotational speeds 3000/3600/4200 rpm
  • Dust extraction pipe diameter 120 mm - safety guard 100 mm
  • Safety guard mounted on bracket, with integrated dust extraction
  • Lateral carriage 1 650 x 550 mm
  • Carriage of stroke with scoring unit 3,350 mm
  • Table extension at same sawing height and at rear of parallel guide
  • Height of cut between blade and parallel guide 1300 mm
  • Scoring unit supplied with carbide blade diam. 125 mm, bore 20 in 2 parts - 0,75 HP
  • Machine delivered with 350 mm blade
  • Voltage 400V
  • Brake motor 7.5 HP manual star-delta switch
  • EC Norm
Options
  • Parallel saw fence with digital displacement and digital display (ref : SX)
  • Parallel saw fence with motorized displacement and digital display
  • Parallel saw fence with manual displacement and digital display by magnetic tape
  • Main blade
  • 10 HP Motor, automatic star-delta switch
  • Progressif automatic star-delta switch
  • Motorized inclination of the saw (ref NX)
  • Lifting and lowering of the digital saw and digital inclination of the saw blade (ref : AX)
Table

Precision mitre guide with end stop instead of single guide

Rule and end stops
  • Digital display of the 2 end stops on graduated telescopic rule (mm-reading), battery operated
  • Pneumatic pressure bar above table 3200 mm
  • Cariage with extention at 3800 mm intead of 3200 mm.
  • Cariage with extention at 3800 mm intead of 3200 mm with wheels and S fence round bars.
  • Cut between blade and parallel fence 1500 m
  • Motorized inclination with digital display
  • Digitized Command - Lifting and lowering of the saw
  • Digitized Command - Inclination of the saw

Our fully automated shears

The HSLX shears are just like our TS shears guillotine type shears. This means that the cutting action is a scissors cutting action. The hydraulic cylinders on the HSLX shears are positioned directly above the ram and push the ram in a downwards direction.
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For a perfect surface

  • Width : D127 - 410mm
  • Stabilized steel frame
  • Symmetrical cast-iron tables
  • The surfacer guide moves smoothly : It is released and tightened by a one-hand-operation lever.
  • The guide tilting of 0° to 45° is extremely
  • Safety guard : Assisted lever for easy setting. Width adjustment. Direct readout of the surfacing depth

Optional equipment
  • More powerful motor
  • TERSA cutterhead
  • Voltage 3 x 220 V

For a perfect surface

  • Width : D128 - 510mm.
  • Stabilized steel frame.
  • Symmetrical cast-iron tables.
  • The surfacer guide moves smoothly :it is released and tightened by a one-hand-operation lever. The guide tilting of 0° to 45° is extremely

Punch Range: Single / Double Punch

The Kingsland range of Single Hydraulic Punching machines all come equipped with a deep throat of 625 mm as standard. Heavy-duty support tables with scales and backstops, universal die holder for punching in plate, flat bar, angle iron and flange of channel and beam are all part of the standard execution.

The punching machines are available from 60 to 175 ton, both in single-ended as well as double-ended execution. Double-ended execution allows to operators to work simultaneously on both ends, effectively doubling the out-put from the machine.

Furthermore, tooling from competitors machines and/or other brand-names can be used without special machine-modifications. The standard machine comes equipped with a deep throat (single-ended version) and universal die-bolster, punching up to 57 mm diameter/slot. The front part of the table can be removed in order to punch in large format angle-iron.

 

R. 235 Thicknesser

  • Stabilized steel frame
  • Cast-iron table Sectional rollers: Sectional in-feed rollers allow the simultaneous feeding of several wood pieces of adjoining thicknesses (optional)
  • Table covered with extra hard self-lubricating Cestidur polymer, for easy sliding, especially of moist woods, thus making driven rollers unnecessary (optional)
  • Table extensions with smooth roller. (optional)
  • Noiseless machine completely enclosed by means of sound-proofing material
  • Planing width 630mm
  • Size of cast iron table 1200 x 630mm 
  • Maximum planing thickness 300 mm
  • Minimum planing thickness 4 mm
  • Maximum planing depth 10mm
  • Cutterhead diameter 125mm
  • Cutterhead knives 4x (30 x 3 x 640 mm)
  • Cutterblock speed (rpm) 5200
  • Automatic table positioning
  • Feeding speed 8 & 16 m/mn
  • Main brake-motor power (HP) 7,5
  • Overall dimensions 1270x950x1210 mm
  • Dust extraction diameter 180 mm
  • CE Norm
  • Net weight 950 kg
Haco is launching a totally new concept for press brake controllers: SyncView, an innovative dynamic display located on the beam that moves horizontally to the correct bending location. There are multiple advantages compared to a static controller – with time-savings, improved ergonomics and safety as the primary gains. A world first from Haco!

A CNC press brake more competitive in price with higher level of technology

The combination of our in house, Belgian design and manufactured operator controls and low cost machine manufacturing process in our new factory in China, allows us to produce machinery that is more competitive in price and has a higher level of technology and reliability than its competitors.

In this system, the Y1 and Y2 axes operate as independent double acting hydraulic systems. Both axes share the same oil supply, but the flow to the valves as well as true position(s) of the ram are entirely and separately controlled by computer command.

R. 236 Thicknesser

  • Stabilized steel frame. 
  • Cast-iron table Sectional rollers: Sectional in-feed rollers allow the simultaneous feeding of several wood pieces of adjoining thicknesses (optional)
  • Table covered with extra hard self-lubricating Cestidur polymer, for easy sliding, especially of moist woods, thus making driven rollers unnecessary (optional).
  • Table extensions with smooth roller (optional).
  • Noiseless machine completely enclosed by means of sound-proofing material.
  • Planing width 500mm
  • Size of cast iron table 930 x 500mm 
  • Maximum planing thickness 300 mm 
  • Minimum planing thickness 4 mm
  • Maximum planing depth 8 mm
  • Cutterhead diameter 110 mm
  • Cutterhead knives4x (30 x 3 x 510 mm)
  • Cutterblock speed (rpm) 5000
  • Automatic table positioning
  • Feeding speed 6& 12 m/mn
  • Main brake-motor power (HP) 7,5
  • Overall dimensions 1130x950x1480 mm
  • Dust extraction diameter 150 mm
  • CE Norm
  • Net weight 530 kg

Sheet metal guillotine: shearing

With 45 years of experience, Haco’s expertise is a guarantee of virtually indestructible, high-quality, high-efficiency machines. We offer hydraulic sheet metal guillotine shears that can cut up to 32 mm thick mild steel sheets, up to 6 m long. Find out more about our different machines below, or contact us for more information.

R.234 Thicknesser

  • Stabilized steel frame
  • Cast-iron table Sectional rollers: Sectional in-feed rollers allow the simultaneous feeding of several wood pieces of adjoining thicknesses (optional)
  • Table covered with extra hard self-lubricating Cestidur polymer, for easy sliding, especially of moist woods, thus making driven rollers unnecessary (optional)
  • Table extensions with smooth roller (optional)
  • Noiseless machine completely enclosed by means of sound-proofing material
  • Planing width 630mm
  • Size of cast iron table 1200 x 630 mm 
  • Maximum planing thickness 300 mm 
  • Minimum planing thickness 4 mm
  • Maximum planing depth 10 mm
  • Cutterhead diameter 125 mm
  • Cutterhead knives 4x (30 x 3 x 640 mm)
  • Cutterblock speed (rpm) 5200
  • Automatic table positioning
  • Feeding speed 10 & 20 m/mn
  • Main brake-motor power (HP) 7,5
  • Overall dimensions 1280x1200x1500 mm
  • Dust extraction diameter 180 mm
  • CE Norm
  • Net weight 1150 kg

HPC50WR and HPC80WR

The Kingsland Hydraulic Presses: HPC50WR and HPC80WR have been specialy designed to work with tooling that fitted on old mechanical presses such as the Raskin/Bliss/Brett mechanical presses. These tools can punch through or have ejectors to eject the part back out of the tool after forming. It has therefore been equiped with a personalised type of table with free space below the table to allow lower ejection or to allow tools with ejectors for upper ejection.

Position or pressure mode

The press can work in postion mode (end switch) or in pressure mode (up to a certain programmed max. pressure.

Noiseproof surface planing tables in cast iron with parallelogram motion 2300x530 mm

  • Planing fence size 1500x175 mm
  • 4-knife planing spindle d. 120 mm, speed 4800 rpm
  • Thickness planing table size 930 x 530 mm
  • min. / max. thicknessing working height 3 / 250 mm
  • Workpiece feed speed 7 / 11 / 15 / 19 m/min
  • Quick- tilting surface planer fence 0-45°
  • Max removal when surfacing with stop 13 mm
  • Motor power 5.5 HP - 4 kW - 50 Hz BRAKE MOTOR
  • Noise level acc. EN27960 rule -surface planer 79,6 - 87 dB (A)
  • Noise level acc. EN27960 rule -thickness 79,3 - 85,9 dB (A)
Standard equipment
  • Guard on surface planer spindle
  • Simultaneous lifting and lowering of surface planer tables with motorized opening
  • Rotary chip exhaustion guard for both surface/thickness planing units
  • electrical lifting and lowering
  • Electrical readout of thicknessing table height
  • Magnetothermal overload protection
  • Dust extraction hood d. 120 mm
  • Max removal when surfacing: 8 mm
  • Electric plant compliant with CE standards with:

          - Safety microswitch on planer tables and chip exhaustion guard
          - Magnetothermal overload protection
          - Key- locking master switch
          - Emergency stop button

  • Electromagnetic brake
  • Dust extraction hood d. 120 mm
  • Bridge guard on surface planer
  • DR 53 Combined surfacer-thicknesser. EC Norm
Options
  • SURFACER-THICKNESSER motor 7,5 HP
  • Cutterhaed surfacer/thicknesser monobloc with reversible knives
  • Auxiliary fence for narrow workpieces
  • Aigner fence of 1300 mm long with auxiliary fence for narrow pieces
  • Automatic star-delta switch
  • Sectional roller in entry
  • Sectional roller in entry and rubber roller in exit

Spindle moulder 324/324C

  • Table size (L x W) 1100 x 730 mm
  • Spindle diameter standard 50 mm
  • Spindle working length 170 mm
  • Spindle stroke 190 mm
  • Spindle sisappearing below table 200 x 75 mm
  • Max. spindle projection above table 20 mm
  • Speeds 3000/4500/6000/8000 rpm
  • Max. tool diameter using fence 270 mm
  • Brake motor 7,5 HP (5,5 KW)
  • Net weight 400 kg
Main options:
  • Tenon carriage
  • AIGNER
  • 2 part spindle
  • NC
  • Table extensions
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Spindler moulder 325i

  • Fixed worktable size 1200x700 mm
  • Usable spindle height Ø 35/30 mm - 1,1/4" 140 mm
  • Usable spindle height Ø 40/50 mm 180 mm
  • Max spindle protrusion above worktable 180 mm
  • Rotation speeds 1300/2500/3500/5000/6000/8500 tr/min
  • Max size of retractable tool under the table 320x50 mm
  • Main motor power 4kw (5,5HP) 50Hz
  • Spindle tilting range -5° à +45°
Standard Equipment:
  • Adjustable fence (max tool Ø 250 mm) complete with :

- Readout and handwheel for total fence displacement
- Readout and handwheel for inlet foot displacement

  • Dust extraction hood Ø 120 mm
  • Dust extraction hood in the lower part of the table 120mm
  • Display for tilting spindle
  • Spindle Rise & fall mechanical display with decimal precision
  • Automatic rise and fall with decimal pulses adjustment
  • Spindle moulder tiltings EC norm
  • Led system displaying the speed set
  • Guard for work on fence
  • Guard for work on shaft
Options:
  • 230/50 HP or 220/60 HP
  • Spindle moulder motor 7,5 HP
  • Automatic star-delta switch
  • Complete interchangeable spindle (2 parts)
  • Alluminium plates
  • Cast iron table extension (2 sides and frontal)
  • Version tenoning carriage
  • Table extension (1 side)

Spindle moulder 327

  • Steel spindle frame
  • cast-iron table 780 x 1200 mm
  • Aluminium fence with integrated dust extraction pipe diameter 120 mm
  • Set of spacer rings
  • Max diameter retractable tools: 320 mm x 50 mm
  • 6 rotation speeds 1500 / 3000 / 4500 / 6000 / 8000 / 10 000 r/min
  • spindle diameter 40/50 mm , length 180 mm
  • Powered lifting and lowering of the spindle, mechanical digital display 1/10 mm
  • Two fence guard, adjustable by wheel with mechanical digital display 1/10 mm
  • Right fence guard with independent micrometrical adjustment, wheel displacement
  • Mechanical digital display 1/10 mm
  • Max tool diameter with fence: 250 mm
  • Quick tool locking system of table fence
  • Powered automatic retractable fence / guard lift at 45° and 1/4 rotation turn
  • Sliding table in front of the spindle manual adjustment to obturate the table regarding the tool diameter
  • Big front door to facilitate the access of the speed changements
  • Electrical predisposition for the eventual installation of a feeder
  • Guard on fence and spindle
  • Speed display by light leds
  • Voltage 400V
  • Brake motor 7,5 HP
  • Manual star-delta switch
  • EC Norm
Options:
  • Brake motor 10 HP
  • Automatic star-delta switch
  • Electronic speed variator (1 000 / 10 000 r/min) for motor 7.5 HP and 10 HP
  • Spindle diameter 30 mm, length 140 mm
  • New system n°1 : spindle changement system
  • Extra spindle for n°1 system
  • Ultra fast new system n°2 : ultra fast spindle changement system (one single operation)
  • Extra spindle for n°2 system
  • Table extensions left and right total length 2500 mm
  • frontal 780 mm + 400 mm total 1180 mm.
  • In-feed device, drilling surface supply
  • Feeder with 4 rollers, 4 feeding speeds 4-8-11-22 m/min.
  • Feeder support with rotation on the column
  • Control unit mounted on bracket with digital display
  • Inversion of the rotation way
  • AIGNER integral fence instead of aluminium fences
  • ELBE fence (500 mm)
  • Extension ELBE fence (600 mm), per piece
  • Special motor or voltage on request
  • Special configuration on request

Left side tenoning carriage
  • Tenoning carriage 810x370mm
  • Usable carriage stroke 900 mm
  • Guard max diameter 320mm with diameter 40 mm 50mm
  • Ø max 320mm with Ø 40mm et 50mm
  • Ø max 300mm with Ø 30mm et 35mm
  • Tenoning tool guard with dust extraction diameter 120 mm
  • Right table extension for left tenoning carriage
  • Total length 1200 + 650 mm = total width: 1850 mm
  • Front extension + 400 mm so total deepness of the spindle: 1180 mm
The FAT CNC lathes in MN series meet present requirements for better machining. Easy operation, quick way from drawing to finished workpiece, low maintenance and special features for a modern shop, and much more are available now for very reasonable prices.

Comfort, precision, ease

The 328 spindle moulder introduces many innovations improving carpenters’ working conditions :
  • The swivelling control panel is within operator’s reach at all times
  • The vertical spindle displacement is controlled electrically
  • Large and cleared working surface
  • The cast-iron transmission supporting block ensures perfect stability of the cutter elements
  • The guides retract easily to clear the entire working surface
  • Micrometrical adjustment of the entire guide or of the in-feed fence only.
  • Built-in dust extraction connections on the guide and under the table.
  • Retractable saw-guard ensuring comfort and safety
Type 328 C
  • Front-opening door providing easy access to all mechanical functions
  • Easy belt positioning for speed change
  • Luminous speed dial

Spindle safety guard

  • Pivoting tenon fence with scale and twin retractable stops facilitating double tenoning by simple rotation of the work-piece
  • Total user safety and built-in dust exhaust connection
  • Optional equipments: integral guide fence
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The KS model linear rail is a manual feeding system with tilting stops.

To start all the stops are pushed in, the material is then fed into the machine. When it passes the stop - the stop will tilt and the material is then pushed against this stop, so it reaches the correct position.

The rail can be 2, 3, 4 or 6 metres in length, with a number of stops depending upon the number of holes that need to be punched. The rails have back stops to position the correct depth of the material. It also has horizontal supports to support the angle or channel when it is punched. 

INCREASE YOUR PRODUCTIVITY

THE KINGSLAND CNC TRIPLE HEAD PUNCH LINE

WILL e.a.: PUNCH 2 TYPES OF HOLES + CUT-TO-LENGTH ALL IN 1 SET UP.

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For all manufacturing divisions of structural steel engineering workshops. The CNC controlled Linear Rail is the ideal device for cost effective punching and notching of flat steel, angles, channels, 'T' and 'I' beams.

Available with a standard length of 4.00m - giving an operating distance of 3.60m - extendable in 1.00m lengths to suit the users application.

Ideally suited to repetitive and 'one off' work without the need for marking out, greatly increasing production speeds and eliminating costly operator error. The material is guided in place by a set of rollers.

The automatic unit is computer controlled by a single axis Type 550 Control, with a digital display and 24 button keypad. With 8 programs, up to 80 steps, that can be programmed in a variety of modes, including: single position, manual operation and position calculation for bar processing applications. Available with heavy duty motor and drive unit.

Triple-head production punching line

Punches two types of hole and cuts to length - all in one operation. Consists of a CNC Linear Rail (as above) up to 12m long (or more if required), with a K210 Controller. A punching machine with three separate punch cylinders and a hydraulic stripper assembly to keep the bar flat. This versatile unit can handle flat bar, angle, channel and I-beams.

Spindle moulder 330/330i

  • Table dimensions 1,200 x 850 mm
  • Spindle diameter standard 50 mm
  • Spindle working length 205 mm
  • Vertical spindle stroke 250 mm
  • Spindle retractable under table 40 mm
  • Variable rotational speeds 2,500 up to 10,000 rpm
  • Max. tool diameter using fence 260 mm
  • Brake motor 10 HP (7,5 kW)
  • Net weight 850 kg
Main options:
  • Tilting spindle
  • AIGNER
  • 2-part spindler
  • Digital control
  • Tilting spindle -26° and +46°
Guides: The guides retract easily to clear the entire working surface.
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  • 125 tonnes capacity.
  • Twin hole punch unit.
  • Able to punch I-beam up to 400mm.

TDN 04 saw with 2 cutterheads and spindle

Find out more about the TDN 04 Saw with 2 cutterheads and spindle. Thanks to the open cover, all tools are within easy reach.
Ergonomics:

An medium-sized operator can reach all machine adjustments with closed cover

Table:

Table mounted on slide bars for machining heavy construction wood as well as stringboards:

  • Calibrating table 1,000 mm x 1,500 mm and adjustable ruler (optional)
  • Adjustable ruler (- 45°/ + 45°). Quick-to-set precision end stops
  • Motor access
  • Large access at rear
  • One motor per tool
Powered table:
  • Working cycle release pedal : Machining speed + quick return. (optional).
  • Aiming device : metal or laser (optional).
  • Tenon
  • Short wood lip
  • Carbide cutterhead tools : for easy
  • Collection of wood shavings with less use of motor power
  • Lip for machining short woodpieces (optional)
  • Pneumatic presure bar
  • Vertical pneumatic pressure bar
  • Reinforced on pivoting bracket (optional)
  • Laser aiming device (optional)
  • Two combined and pivoting pneumatic pressure bars (horizontal and vertical)  (optional)
  • Digital control Siemens: digital control of one up to eight axles, 99 programs and Touchscreen. Aiming of one up to 15 seconds
  • Priority has been given to the ease of use (optional)
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Very compact machine, with completely enclosing, tight and soundproof casing, all adjustments to be done with closed cover

Left-hand and right-hand spindles:

Working length 225 mm, fitted with profiling tool stacking-up system (height 95 mm), retractable under the working surface in order to calibrate with standard tool of height 130 mm. (Digitized operation is optional).

Our ‘’Duomatic’’ system:

Just behind the thicknesser, driven neoprene Rollers facing each other and above and below Catch the woodpieces without sticking them upon the table. Ensured wood extraction.

Infeed table:
  • Planing depth and right-hand spindle
  • Adjustment by means of high precision Eccentric axle
  • Working surface lubrication
  • With manual or automatic control for a better feeding of green woods
  • Feeding by mitre gear spindle and cardan
  • Firm and steady feeding at any wood feeding speed
Left-hand spindle:

For adjusting the forward movement of the LH. Spindle according to the tool diameters – between 100 mm and 180 mm – it will only take to display its radius on the mechanical digital counter with a precision of 0,1 mm.

Moulding unit:

Our straightener / profiler can also function. As a moulding machine : in addition to Straightening and profiling on the RH and LH spindles, forming tools can be mounted On the upper horizontal spindle. The upper thicknesser coupled to the lifting-lowering of the beam is fitted with a counter slide bar allowing to use and adjust forming tools with different diameters.

Fifth lower horizontal spindle:
  • For moulding
  • For edging or for finishing
  • With upper neoprene rollers
Random-width device:

After deciding upon the planing depth of the LH spindle, our random-width device allows for machining woodpieces of different widths, inserted at random into the four-sided straightening planer. The ultra-quick displacement of the LH spindle (by permanently lubricated ball-guided worm) allows an optimized working speed. Our random-width device is also compatible with our «SIEMENS» digital control.

Digital control :
  • All movements can be automated and digitized, and we have chosen for « SIEMENS » quality, reliability, long life (100 memories)
  • Touchscreen control, watertight and with a large user-friendliness
PROFIL MAX . 5PO
Four-sided straightening planer with fifth universal spindle REVOLUTION 360°.
Universal cutterhead 360°:

Allows an extra performance after the four-side planing : a profile can be cut in one of the 4 sides or resawing can be done. Such extra equipment offers high flexibility and allows to adapt to any specific customer needs.

Fifth universal cutterhead 360°allows to be :
  • Lower horizontal for moulding
  • RH spindle.• LH spindle
  • Upper horizontal for moulding
  • And all intermediate positions through 360°
  • Allows a high flexibility and meets present and future requirements
PROFIL MAX . 6PO

Four-sided straightening planer with « 6 cutterheads », for more profiling possibilities.

Technical data:
  • Planer and profiler – Moulding
  • Electric control of thickness planing beam
  • Quick adjustments possible without opening cover
  • Brake motor
  • Digital counters accurate to 0,1 mm
  • Permanent workpiece visibility
  • Max. finished timber section 230 x 120 mm
  • Min. finished timber section 25 x 7,5 mm
  • Min. workpiece lenght 350 mm
  • Infeed table lenght 1700 mm
  • Cutterblock diameter mini : 100 mm
  • maxi : 180 mm
  • std : 120 mm
  • Straightening tool diameter 140 mm
  • Cutterblock rotation speed 6600 tr/mn
  • Feeding speed 6 et 12 m/mn
  • Diameter of in-feed rollers 120 mm
  • Motors surface-planer/thickness-planer 2 x 7,5 CV
  • Motor RH and LH spindles 1 x 10 CV
  • Dust extraction pipe diameter 120
  • Dust extraction required capacity 3000 m3/h
  • Overall dimensions 2600 x 1100 x 1400 mm
  • Net weight 1500 kg
  • Sound level (dBA) 83,7
Standard equipment:
  • 1 carbide straightening tool diameter 140 mm
  • 4 three-blade cutterblocks diameter 120 mm
Optional equipment:
  • 5e Universel cutterhead 360°
  • Working surface lubrication
  • Variable feeding speed 5 - 25m/min

Custom made shearing machines

Our company has perfected the Haco ability to deliver heavy duty shears. The Innovative design and box-type ram structure guarantee an improved stability and a greater accuracy.

ATS swing beam shears offer excellent cutting results and minimal deformation on small strips. Machines available with capacity up to 16mm and 4m cutting length.

Features:

  • Digital readout of back gauge position (A400) 
  • Soft padded tilting hold-downs 
  • 1 meter squaring arm with scale - left and right 
  • 2 additional support arms between the two quaring arms 
  • Quick manual blade gap adjustment
  • Transfer balls in the table
  • CE for shear

Four-sided planer and profiler with moulding device, model 4PO

Left-hand and right-hand spindles
  • Spindle of 130 mm
  • Axial displacements 40 mm
  • Right-hand spindle
  • horizontal displacement 40 mm
  • Min. tools ø 100 mm
  • Max. tools ø 180 mm
Moulding device hood (standard)
  • Axial displacement 35 mm
  • Vertical displacement 40 mm
  • The tool is assembled to the tickness
  • planing beam. The moulding device
  • hood elevates itself.
  • Min. tool ø 100 mm
  • Max. tool ø 180 mm
Technical Data:
  • Planer and profiler – Moulding
  • Electric control of thickness planing beam
  • Quick adjustments possible without opening cover
  • Brake motor
  • Digital counters accurate to 0,1 mm
  • Permanent workpiece visibility
  • Max. finished timber section 230 x 120 mm
  • Min. finished timber section 25 x 7,5 mm
  • Min. workpiece lenght 350 mm
  • Infeed table lenght 1700 mm
  • Cutterblock diameter mini : 100 mm
  • maxi : 180 mm
  • std : 120 mm
  • Straightening tool diameter 140 mm
  • Cutterblock rotation speed 6600 tr/mn
  • Feeding speed 6 et 12 m/mn
  • Diameter of in-feed rollers 120 mm
  • Motors surface-planer/thickness-planer 2 x 7,5 CV
  • Motor RH and LH spindles 1 x 10 CV
  • Dust extraction pipe diameter 120
  • Dust extraction required capacity 3000 m3/h
  • Overall dimensions 2600 x 1100 x 1400 mm
  • Net weight 1500 kg
  • Sound level (dBA) 83,7
Standard Equipment
  • 1 carbide straightening tool diameter 140 mm
  • 4 three-blade cutterblocks diameter 120 mm
Optional Equipment
  • 5e Universel cutterhead 360°
  • Working surface lubrication
  • Variable feeding speed 5 - 25m/min
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Four sided planer and profiler

Very compact machine, with completely enclosing, tight and soundproof casing. All adjustments to be done with closed cover.
5PO – model 5 heads
  • Left-hand and right-hand spindles
  • Spindle of 130 mm
  • Axial displacements 40 mm
  • Right-hand spindle
  • Horizontal displacement 40 mm
  • Min. tools ∅ mm
  • Max. tools ∅ 180 mm
  • Moulding device hood (standard)
  • Axial displacement 35 mm
  • Vertical displacement 40 mm
  • The tool is assembled to the tickness
  • Planing beam. The moulding device
  • hood elevates itself.
  • Min. tool ∅ 100 mm
  • Max. tool ∅ 180 mm
Technical Data:
  • Planer and profiler – Moulding
  • Electric control of thickness planing beam
  • Quick adjustments possible without opening cover
  • Brake motor
  • Digital counters accurate to 0,1 mm
  • Permanent workpiece visibility
  • Max. finished timber section 180 x 120 mm
  • Min. finished timber section 25 x 7,5 mm
  • Min. workpiece lenght 350 mm
  • Infeed table lenght 1700 mm
  • Cutterblock diameter mini : 100 mm
  • maxi : 180 mm
  • std : 120 mm
  • Straightening tool diameter 140 mm
  • Cutterblock rotation speed 6600 tr/mn
  • Feeding speed 6 et 12 m/mn
  • Diameter of in-feed rollers 120 mm
  • Motors surface-planer/thickness-planer 2 x 7,5 CV
  • Motor RH and LH spindles 1 x 10 CV
  • Dust extraction pipe diameter 120/150
  • Dust extraction required capacity 3000 m3/h
  • Overall dimensions 2600 x 1100 x 1400 mm
  • Net weight 850 kg
  • Sound level (dBA) 83,7
Standard Equipment:
  • 1 Carbide Straightening Tool Diameter 140 Mm
  • 4 Three-Blade Cutterblocks Diameter 120 Mm
Optional Equipment:
  • 5e Universel Cutterhead 360°
  • Working Surface Lubrication
  • Variable Feeding Speed 5 - 25m/Min

 

Plasma cutting machinery

Haco offers you a varied range of plasma cutting machinery, designed based on our extended experience in the field. We know what your needs are and can meet your most exacting plasma cutting requirements. Discover a perfect solution for your company below. Feel free to contact us for more information! 

Hypertherm has a wide variety of mechanized plasma cutting systems available to meet your plasma cutting needs!

Hypertherm’s HyPerformance Plasma delivers HyDefinition® cut quality for mild steel and stainless steel with greater consistency, faster cut speeds, longer consumable life and half the operating cost of competing technologies.

By incorporating Hypertherm's proven HyDefinition, LongLife, SilverPlus and patented PowerPierce and True Hole technologies, HyPerformance Plasma boosts overall performance, productivity and profitability. The systems offer unmatched process flexibility to cut, bevel and mark metals up to 160 mm thick. With over twenty thousand systems in use worldwide, it is clear that HyPerformance Plasma is the system of choice for customers that demand performance they can count on.

Built for Business: Integrated Cutting Solutions

Hypertherm’s Built for Business Integrated Cutting Solutions has over 40 years of innovation and cutting process expertise built into them. Hypertherm’s nesting and process optimization software, computer numerical controllers (CNCs), torch height controls (THCs), and plasma systems work together seamlessly to get the most out of your cutting operation. It is like having your best operator equipped with the latest technology optimizing cut quality, productivity and operating cost every day.

True Hole technology

True Hole cutting technology for mild steel produces significantly better hole quality than what has been previously possible using plasma. This is delivered automatically without operator intervention.

Reduce cost per part: True Bevel™ technology

True Bevel technology for HPRXD® plasma systems is a new performance application for mild steel. Factory tested and easily implemented, it takes the guesswork out of the plasma bevel-cutting process. With True Bevel, setups for new jobs are quick and results are accurate.

Stainless steel technologies: HDi thin stainless steel technology

HDi technology for thin stainless, optimized gas mixing for mid-range thicknesses and patented PowerPierce® technology combined with an innovative controlled pierce process for the thickest piercing and cutting capability available.


 

 

 

Wide belt sanding machine

  • Length of sanding belt 2150 mm
  • Grooved, rubber-coated 90 sh sanding rollers and pad
  • Universal version for calibrating and sanding
  • Double-belt machine with 2 independent motors
  • Grooved, rubber-coated 90 sh sanding rollers and pad
  • Rubber-coated 40sh sanding drum and pad
  • For high productivity
  • Digital display
  • Automatic feeding belt centering
  • Automatic working-height positioning. Sanding depth adjustment with precision up to 0,1 mm

Sanding width 400 mm

  • Maximum sanding thickness 160 mm
  • Minimum sanding thickness 3 mm
  • Automatic conveyor belt centering
  • Electronic digital display
  • Automatic sanding depth control
  • Minimum working length 350 mm
Calibrating roller
  • Diameter calibrating roller 180 mm
  • Hardness 90 shore
Sanding unit and sanding pad
  • Diameter calibrating roller 180 mm
  • Hardness of calibrating roller 45 shore
  • Sanding pad 50 mm
  • Belt dimensions 400x1900 mm
  • Feeding belt driven by gear motor 5/10 m/s
  • Main motor power (HP) 7,5
  • Dust extraction diameter 1x150+2x120
  • Dust extraction requirements m3/h 1500 ² 
  • Net weight 650 kg
The Pressmaster is a more-axes CNC pressbrake with electronically controlled beam parallelism and depth-stop setting.

The combination of our 2D/3D-graphic CNC control with automatic generation of the bending program, our backgauge system and the increased daylight opening makes the PRESSMASTER the most versatile press brake on the market.

The great advantage to the user of this lathe is the possibility of employing the benefits of CNC machining without any special knowledge of programming.Reduced machining times, the highest and uniform precision of all parts in the batch as well as taking away from the operator his routine work demonstrate the new level of production efficiency.The TUR SC lathe is equipped with control elements traditionally used on modern manual centre lathe, such as hand wheels and the digital readout system. Therefore the machine offers the operator the possibility to operate it in the conventional manner. The sequence of motions can involve a single element of machining, a fixed cycle or a complete program.The first steps are easy to master and you can then gradually increase the level of complexity. Right through to user-friendly Easy-step programming and ready cycles.The spindle speed is infinitely adjustable from the minimum until maximum speed, CSS is programmable and to ensure high torque at low speeds, the machine is equipped with a 2 speed range gearbox which is automatic programmable as standard. The machine is equipped with a manual quick change tool holder (Multifix C) as standard. Steady rests and chip conveyor are optionally available.

- Serie 560

- Serie 800

- Serie 1150

The Kingsland Robot Plasma Cutting Systems for structural steel

The Kingsland Robot Plasma Cutting Systems for structural steel are the most advanced systems for cutting I-beams, L, C and T-profiles. They can also process flat bar or flat plate.

These systems are bespoke, network integrated and automated to your specs and needs.

The Kingsland Robot Plasma Cutting Systems for structural steel can be configured to your specific requirements. As such are:

  1. Plasma cutting units next to other units suchs as drilling/milling, engraving, etc...
  2. The robot can be standing or hanging, depending of the requirements
  3. The robot can be equiped with an extra Y-axis to allow extended Y movement, to allow processing of flat plate and small 3D objects on a seperate cutting table
  4. The robot can cut/engrave on all 6 geometrical sides. (Up, down, left, right, front and back)
  5. Kjellberg or Hypertherm plasma source available
  6. Fume extraction and saftey cabin included
  7. The feeder unit can be equiped with a pusher or puller gripper. Or with an automated stopper.
  8. Can be extended with rotative tube positioner for tube processing
  9. The roll conveyors rolls of the in and out feed are generously oversized. The rolls have also axial bearings to allow to shift heavy profiles on the rolls.
  10. The loading of the feeder can be automated via side loaders, sized to your specific buffer needs.
  11. The unloading of the exit conveyor can be automated via side unloaders, sized to your specific buffer needs.
  12. Side positioners possible, to allow automatic Y=0 positioning and allowing inaccurate loading of the profile
  13. Extra rolls possible
  14. Job processing software allowing just in time production
  15. 100% part identification and traceability possible
  16. and much more if required and to your specific needs

 

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Universal and compact hydraulic steelworkers with 5 workstations developed for production purposes with maximum efficiency

The Compact machines are designed and manufactured using the long experience in the field of sales and manufacturing of hydraulic steelworkers.

The hydraulic circuit is activated by a shielded foot-pedal - the low power inch mode on each workstation enables the correct workpiece-positioning and tool-alignment.

Limit-switches allow accurate adjustment of the stroke length for maximum efficiency. Stroke with automatic return.

Low maintenance

On the cutting station, angle iron can be cut on every angle from 45º up to 90º, both internal and external, without any adaptations to the machine.

Flanges from larger angle-iron can be mitre cut with the shear. Moreover, the machines are equipped with centralised pressure lubrication - being one feature of the low maintenance requirements.

Extensive range of standard equipment

The universal steelworkjers are delivered with an extensive range of standard equipment, such as large heavy-duty tables on the punch-, shear-, and notching station. Easy adjustable holddowns to enable production in a safe and accurate way are fitted on every station. Free standing on suitable floor, they just need electrical connection to be ready to work.

remark: The C40 (smallest Compact machine), C45 and  C60 will only remain available until stocks are depleted and will be replaced by our new range of Compact machine: C50 - 65 - 80. The C40 and C45 are not available anymore already!

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Vertical chisel mortising machines 

  • Chisel motor power 3 (kw 2,2) hp
  • Motor r.p.m. 2800 min
  • Head vertical stroke 150 mm
  • Head transversal stroke 120 mm
  • Head longitudinal stroke 275 mm
  • Table vertical stroke 250 mm
  • Table tilting ± 45°
  • Max door height 1000 mm
  • Min.mortising dimensions with one tool entrance-lenght 25 mm
  • Max.mortising dimensions with one tool entrance-lenght 75 mm
  • Operating pressure 6 – 8 bar
  • Suction outlet 60 mm
  • Speed air aspired 25 m/s
  • Volume air aspired 450 m3/h
  • Overall dimensions 860 x 700 x 2030 mm
  • Weight 420 kg
Accessoires:
  • Service wrenches
  • Head slide lubricating pump
  • Pneumatic clamping device
  • Pneumatic splinter guard with chip suction inlet
  • Working table extensions with reference stops
  • Pneumatic locking of longitudinal carriage
Optional:
  • Increased motor
  • Increased working table extensions
  • Additional stops
  • Programmed calculator
  • Bédanes

Profile-Flex 6.250 mm up to 30.250 mm

A 5-axis machine equipped with a high speed spindle motor, which can mill, drill, tap and saw tubes, profiles and extrusions in aluminium, steel, wood, vinyl and composites. The Profile-Flex is an ideal machine for finishing heavy aluminium & steel profiles nested over a full bar length.

The Profile-Flex is a C-Frame machining center with 5-axis milling motor of 18 KW with tool turret of 36 places. At this large profile section,  width 550 mm x heigth 370 mm, we are albe to measure, drill, tap, mill and saw. The result of the measure probe will be automatically compensated in the NC-Program. Clamps (8 up to 16) are placed with the column of the machine or they are motorized by themselves.


Specifications 5-Axis C-Frame 

Vertical chisel mortising machines

  • Chisel motor power 3 (kw 2,2) hp
  • Motor r.p.m. 2800 min
  • Head vertical stroke 150 mm
  • Head transversal stroke 120 mm
  • Head longitudinal stroke 275 mm
  • Table vertical stroke 250 mm
  • Table tilting ± 45°
  • Max door height 1000 mm
  • Min.mortising dimensions with one tool entrance-lenght 25 mm
  • Max.mortising dimensions with one tool entrance-lenght 75 mm
  • Operating pressure 6 – 8 bar
  • Suction outlet 60 mm
  • Speed air aspired 25 m/s
  • Volume air aspired 450 m3/h
  • Overall dimensions 860 x 700 x 2030 mm
  • Weight 420 kg
Accessoires:
  • Service wrenches
  • Head slide lubricating pump
  • Pneumatic clamping device
  • Pneumatic splinter guard with chip suction inlet
  • Working table extensions with reference stops
  • Pneumatic locking of longitudinal carriage
Optional:
  • Increased motor
  • Increased working table extensions
  • Additional stops
  • Programmed calculator
  • Bédanes

Chain mortising machine MC 30

  • Motor Power 2 HP
  • Motor r.p.m. 2800 g/min
  • Motor shaft diameter 16 mm
  • Work table size 540 x 110 mm
  • Head vertical stroke 180 mm
  • Head transversal stroke 80 mm
  • Head longitudinal stroke 200 mm
  • Table vertical stroke 160 mm
  • Table tilting ± 45°
  • Head rotation ± 45°
  • Max door height 900 mm
  • Overall dimensions 700 x 600 x 1650 mm
  • Weight 210 kg
Accessoires:
  • Service wrenches
  • Oil pump
  • Chain-sharpening device
  • General switch
Optional:
  • Extra HP motor
  • 1-phase motor
  • Motor protection
  • Pneumatic clamp
  • Chains
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Chain mortising machine MC40

  • Motor Power 3 HP
  • Motor r.p.m. 2800 g/min
  • Motor shaft diameter 16 mm
  • Work table size 540 x 110 mm
  • Head vertical stroke 180 mm
  • Head transversal stroke 150 mm
  • Head longitudinal stroke 230 mm
  • Table vertical stroke 90 mm
  • Table tilting ± 45°
  • Head rotation ± 45°
  • Max door height 950 mm
  • Overall dimensions 700 x 600 x 1650 mm
  • Weight 350 kg
Accessoires:
  • Service wrenches
  • Oil pump
  • Chain-sharpening device
  • General switch
  • Extra HP motor
Optional:
  • 1-phase motor
  • Quick chain-streeching device
  • Motor protection
  • Pneumatic clamp
  • Chains

Chain mortising machine MC50

  • Motor Power 3 HP
  • Motor r.p.m. 2800 g/min
  • Motor shaft diameter 16 mm
  • Work table size 540 x 110 mm
  • Head vertical stroke 180 mm
  • Head transversal stroke 150 mm
  • Head longitudinal stroke 260 mm
  • Table vertical stroke 190 mm
  • Table tilting ± 45°
  • Head rotation ± 45°
  • Max door height 1000 mm
  • Overall dimensions 700 x 600 x 1650 mm
  • Weight 370 kg
Accessoires:
  • Service wrenches
  • Oil pump
  • Chain-sharpening device
  • General switch
  • Quick chain-streeching device
Optional:
  • Extra HP motor
  • 1-phase motor
  • Motor protection
  • Pneumatic clamp
  • Chains
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Automatic edge banding machine

 
  • The machine, was designed and built to apply edging strips to straight wooden panels and faces
  • perpendicular to one another with automatic feed.
  • Cutter for edges, in PVC/ABS, in rolls, with max widthness of 2mm*
  • *2mm width of the edge for panels of 25mm max width, edge width 1,5mm
  • Manufacturing height : 10 - 45 mm
  • thickness edge in roll : 0,4 - 2 mm
  • Max. thickness edge in strip : 2 mm
  • Min. width of the panel: 60 mm
  • Min. length of the panel: 140 / 200 mm
  • feeding speed : 5m/min
  • diameter dust extraction hood : 2 x 50 mm
  • Motor power of edge-trimming unit: 0,35 Kw
  • Rotation speed of edge-trimming unit: 12 000 r/min
  • Dust extraction value required: 450 m3/h
  • Voltage 400V
  • Height to work 920mm
  • Heating Power 1.4 Kw
  • Heating temperature 190- 200 °C
  • Panel thickness 10-45 mm
  • Panel thickness with 2 mm edge 10 -25 mm
  • Min panel width 60 mm
  • Min panel lenght 140 mm
  • Edge thickness on roll 0.4/2 mm
  • Edge coil diameter 700 mm
  • Edge-trimming cutters speed 12 000 tr/mn
  • Radius cutters 68mm, Z2, R=2mm
  • Feeding speed 5 m/mn
  • Feeding speed motor 0.25 Kw
  • Edge trimming motor 0.35 Kw
  • Dust extraction 2x dia 80 mm
  • Glue tank capacity, 1.5 L
  • Weight 580 kg
  • Pneumatic pressure needs, 8 bars
  • EC Norm
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CO2 laser source

Haco’s series of high-power fast-axial-flow CO2 laser sources was developed to offer the best price-per-watt value, without compromising quality and reliability. Below, you will find a clear overview of the laser sources and accessories Haco has to offer to equip your laser machines. Any questions? Contact us.

An excellent-quality high power laser beam

The concept of the HLT4000 is to provide an excellent-quality high power laser beam suitable for cutting thin and thick materials from a compact, rugged, self-contained laser using the latest technology available for reliability and ease of maintenance.
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Quality and stability laser source

The 6kW HLT6000 is assembled from the same basic building blocks as the HLT4000 and hence inherit its quality and stability.  Attached to a high-dynamics machine, it can be used to exploit the advantages of increased processing speed in fusion cutting of thin and thick materials.

Special design of the gas inlet section

The 8kW HLT8000 was developed for raw power by increasing the size of the gain sections instead of their number. Due to the special design of the gas inlet section typical for HACO lasers this is possible without destabilizing the glow discharge. 

An optimum solution for cutting small holes with a diameter equal to the material thickness

When cutting small contours, i.e. holes, slotted holes, squares and hexagons, convincing cut qualities can be achieved:
  • Holes with angular deviations ranging between 2 and 4 according to DIN EN ISO 9013 
  • Further reduction of perpendicularity tolerances at inner and outer contours
  • Reduced difference of angular deviations on all sides of outer contour

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High speed and delicate cutting

Dedicated high-power laser cutting head equipped with all features necessary for both high-speed fusion cutting or delicate oxygen cutting of thick steel.

 Well engineered, robust steelworkers, built for a long working life

The Compact 50, 65 and 80 are universal and compact hydraulic steelworkers with 5 workstations, developed for production purposes with maximum efficiency. The Compact machines are designed and manufactured using our long experience in manufacturing of hydraulic steelworkers.

Comprehensive safety guards are fitted as standard on all work stations. Free standing on a suitable floor, they just require electrical connection to be ready for work.

Shielded foot control                                                                                                                                                                        
The hydraulic circuit is activated by a shielded foot-pedal. The inch mode on each workstation enables the correct work piece positioning and tool alignment. Limit switches allow accurate adjustment of the stroke length for maximum efficiency. Stroke with automatic return.

Angle cutting
On the angle cutting station, angle iron can be cut on every angle from 45° up to 90°, both internal and external, without any adaptations to the machine. Flanges from larger angle iron can be mitre cut with the shear.

Low maintenance               
Moreover, the machines are equipped with centralised pressure lubrication – being one feature of the low maintenance requirements                                                                                                                                                                     

5 Workstations and an extensive range of standard equipment

The universal steelworkers are delivered with an extensive range of standard equipment, such as large heavy-duty tables on the punch-, shear-, and notching station. Easy adjustable hold-downs to enable production in a safe and accurate way are fitted on every station. Free standing on suitable floor, they just need electrical connection to be ready to work.

A full range of sheet and profile roll-bending machines.

With our decision based on one-source supplier policy and the many years of experience in building sheet metal machinery we introduce you to a full range of sheet and profile roll-bending machines.

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Mass flow controller

Mass flow controller based precision gas mix unit available in freely programmable or factory set version. Features fast-fill bypass, inlet filters, pressure switches. Monolithic design.
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You can find more information on the Alfadis Service & Filters website.

Alfadis Service & Filters
Boulevard Industriel 99
B-7700 Mouscron

T.: +32 56 85 62 10
E.: service@alfadis.be
W. www.alfadis.be

 You can find more information on the Alfadis Platforms website.

Alfadis Platforms
Boulevard Industriel 99
B-7700 Mouscron

T.: +32 56 85 62 00
E.: alfadis@alfadis.be
W. www.alfadis.be

You can find more information about these installations on the Clid systèmes website.

Clid Systèmes HQ
ZI Rue Laennec
F-59933 La Chapelle d’Armentières
France

Clid Systèmes Valence
Avenue de Provence  
26320 Saint-Marcel-lès-Valence
France 

T. +33 475 55 01 15
E. systemes@clid.fr
W. www.clid.fr 

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Conventional lathes designed for the highly efficient machining of workpieces in unit and serial production.

The rigid construction of the machine and the high motor power of 15 kW, the wide range of spindle speeds and high top cutting speeds allow to rationally choose the machining parameters and perform the machining of different materials.

The TUR lathes, owing to their modern solution of the spindle supporting and the application of high-precision angular contact ball bearings, and the TUR 630A/ 710A as double chuck machines with a bigger spindle bore and spindle supported in special, rigid bearings, allow to achieve the best surface finish.

Accurate operation

The gears and spindle box made to high-presision standards ensure the accurate operation of the machine tool. The TUR lathes combine a rigid structure with high motor power and a wide range of spindle speeds to enable roughing and finishing all types of steel, cast iron, non-ferrous metals and plastics.

Transverse or longitudinal feeding

The carriage contains a transmission system which allows transverse or longitudinal feeding, either manually or mechanically. The rapid mechanical feed can also be used in both directions when the lead screw half nut is disengaged (The transverse feed is geared to 1/2 the rate of travel of the longitudinal feed.).

21 spindle speeds

The headstock contains the main motor, the speed transmission and the feed and thread transmission. The head stock drives the spindle and contains the speed selection transmission which provides a range of 21 spindle speeds. The main spindle is powered 15 kW motor. The tailstock travels along the two bed slideways. The tailstock is easily positioned by carriage and connection is with a quick-disconnect coupler.

The lathes are capable of cutting right and left-handed threads in all standards: inch, modular and diametric pitch units.


 

See more about Sima products and services on the Sima Bodyshop website.

Sima
Boulevard Industriel 99
B-7700 Mouscron

T.: +32 56 85 62 00
E.: sima@sima.be
W. www.sima.be

Vip Tools
Neerlandweg 11
B-2610 Wilrijk

T.: +32 3 844 52 52
E.: info@viptools.be
W. www.viptools.be

General

Strength and simplicity of use combined in a press

The various PCK press models are designed to cope with the severest demands in the production field. The design of these presses combines strength and simplicity of use. They are easy to operate, easy to maintain, and carry all required safety monitoring devices for the safety of the machine and the personnel. The PCK-press can be used as a stand-alone press or can be incorporated into an automated production line.

New generation BLISS C50

The BLISS C5O can be found today in many factories, serving many purposes. Following requests from many of our customers we decided to re-industrialise this press that never wears out.

A better quality to price ratio

The new generation BUSS C50 is still just as strongly built but provides a better quality to price ratio. In addition it has extra features that are expected on today's presses:

  • dutch on the flywheel shaft
  • cast iron frame
  • cast iron slide
  • steel/lubricated cast iron slides,
  • bronze lined journals
  • hydraulic overload system
  • fixed or variable speed with a frequency variator
  • electronic cam box 

Profile-Flex TH 30.250 mm

A 5-axis machine equipped with a high speed spindle motor, which can mill, drill, tap and saw tubes, profiles and extrusions in aluminium, steel, wood, vinyl and composites. The Profile-Flex TH is an ideal machine for finishing heavy aluminium & steel profiles nested over a full bar length.
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Presses provided with all requested equipment to sustain the most severe production conditions.

Thanks to its generously dimensioned frame with main plates that lock into each other in order to relieve the welds from shear stress, the PACK-press is very attractive and can suit many purposes.

The most severe production conditions

Its rational design allows its use in a lot of blanking and drawing applications. The single point geared PACK-presses are provided with all requested equipment to sustain the most severe production conditions.

 

The result of a long and fruitful cooperation with our customers

2-Pack double point double sided presses are the result of a long and fruitful cooperation with our customers. A welded and stress-relieved monobloc frame, a generously dimensioned drive and a long high-precision ram guiding system ensure perfect mechanical operation.

An enormous diversity of tools

The absence of structure below floor level avoids the need for special masonry work, while still providing an ergonomic working height. The tool zone is designed to receive an enormous diversity of tools, especially follow-on tools.

Presses designed for specific purposes

48 series four-point double sided presses are usually designed for specific purposes. Thanks to very sophisticated design resources, these presses can be adapted to the most diverse applications and satisfy the most severe industrial demands. 

With their capacities from 400 to 1 500 tons, four-point presses can be used for special tasks or incorporated into complete production lines. Their main features are their high efficiency and working capacity.

The most complex tooling

48 series presses are used as cutting and drawing presses. The modularity of their die changing systems enables them to accept the most complex tooling.

Production lines

A very wide range of ancillary equipment enables these presses to be adapted to suit many requirements and to be at the heart of complete production lines: from coil loading to finished product packing.

 

Notching

HACO offers fixed and variable angle notching machines with different capacities -sheets to 6 mm thick and angles from 30” to 140” - for fast and precise cutting action. And these machines are ready to use: just plug it in and it is fully operational.

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Keeping production costs perfectly under control

Building mechanical presses is one of the major activities of our factories. Whether they be standard G1 or G2 range presses or presses built to a customer's specifications, they will satisfy the quality and productivity criteria of the drawing industry. 

With the benefit of many years of experience in this field, we are now implementing revolutionary inspection and automation techniques while keeping production costs perfectly under control.

Two special types of drive system for the slide

We have spent several years developing two special types of drive system for the slide to satisfy ever more severe productivity criteria. Both types modify the movement law and improve tool working in certain operating conditions.

A mechanical press usually comprises a rotating slider crank mechanism that produces sinusoidal slide movement and speed variation (see the blue curves on the diagram). 

Toggle drive press

In the case of "toggle drive" and "link drive" presses a system of connecting rods enables this movement to be modified in the vicinity of bottom dead centre.

The "toggle drive" press is mainly noted for a phase, on either side of bottom dead centre, during which the speed is practically zero (see the orange curves on the diagram). This feature is especially useful for pre-forming operations after coining.

Link drive press

The "link drive" press is noted for a phase of strong deceleration before passing bottom dead centre (see the red curves on the diagram). This deceleration occurs as the die is entering the metal and produces almost constant-speed working. After passing bottom dead centre the deceleration is compensated for by strong acceleration on the up-stroke. 

Advantages

This drive system is advantageous mainly for blanking operations when it produces considerable savings in die wear, combined with improvements in blanking quality and noise level. Another advantage is control of the drawing speed for stamped parts of the same depth.

When you need more notching capacity, look at our high precision MAXI model

The MAXI series are fixed 90 degree with 6mm mild steel notching capacity. This MAXI can notch a 90 degree angle in 6mm mild steel with maximum length of 250mm.

The MAXI model has a large working table with adjustable stops and several scales machined into the table surface. The blade clearance is set automatic and a jog mode jogs down the blades.

Ready-to-use package

The MAXI is delivered as a ready-to-use package with full oil tank, manual and 1 set of blades installed.

Standard features:

  • 2 Positioning stops with scale, adjustable every 15°
  • 2 Mechanical Plate hold-downs
  • Stroke adjuster
  • Backstops
  • Automatic blade gap adjustment 
  • Foot-pedal control
  • Transparent safety guard
  • Large working table
  • Dovetail slots and scales
  • Hydraulic Oil
  • Instruction manual

 

 

A very high stiffness that reduces distortion during forging 

The PM presses have been designed to cope with the most severe demands and the very specific conditions in the world of forging and die-stamping. The compact structure of the frame ensures a very high stiffness that reduces distortion during forging.

Design of the ram

These machines are fitted with huge flywheels providing the energy for forging with only moderate speed loss. Special care has been taken in the design of the ram. The ram is guided by 8 very long hardened bronze high precision guides, adjustable in each direction by non-reversible shims.

Adjusting the height

The forging and die stamping press bolster is fitted with a mechanism for accurately adjusting the height between the bolster and the ram plate.

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A very versatile machine with capacity of 6mm mild steel with maximum length of 220mm

The high precision VARI uses a specially designed system to adjust top and bottom blade simultaneously. This means that the VARI notcher has an adjustable notching angle between 30-140 degrees. This makes the VARI a very versatile machine with capacity of 6mm mild steel with maximum length of 220mm.

The VARI notcher uses a hydro- mechanical system to lock or unlock the blade setting. When unlocked, the operator can easily rotate a hand wheel on each side of the machine to rotate both top and bottom blades between 30 and 140 degrees.

Angular scale

An angular scale integrated into the machine table displays the notch angle set on the VARI. Several adjustable stops and scales come standard on the VARI. The VARI is delivered with a full oil tank, extra set of blades and electric foot switch.

Standard features:

  • 2 Mechanical sheet hold-downs
  • Automatic blade gap adjustment 
  • 2 Positioning squares with protractor, adjustable 0-90°, fixing holes every 15°
  • Millimetre scales
  • 60° negative blades to cut stainless steel
  • 1 extra set 30° positive blades to cut stainless steel
  • Stroke adjuster
  • Backstop
  • Foot-pedal control
  • Transparent safety guard
  • Large working table
  • Dovetail slots and scales
  • Hydraulic Oil
  • Instruction manual

 

Developing machines to special specifications

The technicality and experience of our design offices enables us to handle the most diverse requests and to develop machines to special specifications.
Punching presses
  • The unique feature of these presses is their inverted structure
  • This type of machine is called an "underdrive press"
  • All the control linkage is in the press base
  • The slide drive is via four uprights
  • These presses are normally used for high rate strip punching
Our know-how at your service
  • Mechanical presses can be used in many and varied fields, and for special applications
  • Our technical teams are available to advise and guide you, and to draw up the specifications that will satisfy the customer's aims most closely
Transfer presses
  • The choice of transfer presses is an alternative in press feed methods. Whether it is based on a standard press or one
  • developed to specifications, fitting a transfer gives the equipment
  • a great deal of flexibility of operation
There are various types of transfer:
  • Mechanical two or three axis transfer.
  • Electronic double bar two or three axis transfer.
  • Single bar electronic transfer
The variety of possibilities of use of transfer presses necessitates the use of appropriate accessories:
  • Strip feed with staggered cutting device ..
  • Blank destacker with feeding system to the first work station
  • External blanking slide
  • Individual shut height adjustment for each station
  • Individual air or hydraulic cushion for each station
  • Pneumatic or hydraulic ejectors on the slide
  • Tool changing system with emptying of transfer bars
  • Numerical control for parameters management
Fast presses

We have designed special presses to satisfy high productivity requirements for small part blanking. The specific nature of semi-fast and fast presses resides in the structure of the drive system and above all in the optimisation of operating clearances to reduce vibration.

Combining a VARI notching machine with a bending or punching attachment at the back of the machine

We took the VARI and built an extra working station at the back to bend sheet metal or to punch holes with a punch unit. We even integrated a mini manual back stop in the extra station

The COMBI has a notching capacity of 6mm, a blade length of 220mm and has variable angle between 30 and 140 degrees. Several adjustable stops come standard with a second set of blades.

A rectangular notching unit can be very quickly attached at the back of the machine. 2 adjustments knobs can adjust pressure and speed of the back station.

Bending depth and speed

Utilize the COMBI for bending with the gooseneck punch and multi-V bottom die. The bending depth can be adjusted with an adjustable knob on top of the machine. A mechanical display shows the depth. Bending speed can be adjusted by increasing or decreasing the oil flow to the cylinder.

You can also replace the bending unit with a punch unit to punch round holes, squares, rectangular or oblong shapes.

Standard features:

  • 2 Mechanical sheet hold-downs
  • Automatic blade gap adjustment 
  • 2 Positioning squares with protractor, adjustable 0-90°, fixing holes every 15°
  • Millimetre scales
  • 60° negative blades to cut stainless steel
  • 1 extra set 30° positive blades to cut stainless steel
  • Stroke adjuster
  • Backstop
  • Foot-pedal control
  • Transparent safety guard
  • Large working table
  • Dovetail slots and scales
  • Hydraulic Oil
  • Instruction manual.

Rear workstation:

  • Table with Dovetail slots
  • Plexi Safty protection
  • Adjustable Speed and Pressure
  • Backstop for bending
  • Clamps for bending tools

 

 

Optional extras for standard C-frame and double sided presses:
  • Ram guiding by 6 and 8 face slides
  • Variable working speed
  • Changing dimensional specifications
  • Additional effects in the ram
  • Increased performance
  • Blanking damper
  • Device for maintaining alignment between ram and bolster (for double sided models)
  • 10" colour control screen
  • Virtual barriers
  • Electronic feed and peripheral line (charger/destacker…)
  • Safety lock over the whole stroke
  • Rapid die-changing system
  • Hanging control console and many electrical control options
  • Modem for remote maintenance

Hacobend 3D: The fastest offline bending software you'll ever see

Hacobend 3D is an extensive offline production preparation package that has been developed for the preparation and processing of 3D products for press brakes. Your first produced part will be correct from the start!
4 Simple steps:

Step 1: Import product drawing

First import the product drawing (DXF wireframe 3D, DXF with thickness 3D, DXF 2D, IGES, …) to let Robosoft define your material properties.

Step 2: The most ideal tool setup

Then the software will propose you the most ideal tool setup, still leaving the opportunity to make manual adjustments.

Step 3: The optimal bending sequence

Robosoft will search in a fully automatic way the optimal bending sequence of your product (some minutes or even seconds for simple products).

Step 4: Immediate production

After finding the optimal bending sequence, the robot program is ready to be simulated and approved for immediate production.

General features:
  • 3D visualization of the product
  • Display of progress status
  • Automatic product import
  • Creation of press brake program
  • Creation of DXF and ISO for the puncher/laser/plasma
  • Autorun mode
Hacobend 3D modules:
Importer module

Import the product drawing from different formats: DXF wireframe 3D, DXF with thickness 3D, DXF 2D, IGES, …

Hydraulic presses notable for their flexibility of use

As a general rule, hydraulic production presses are notable for their flexibility of use. The hydraulic and electrical accessories have evolved considerably over the last 10 years. 

As examples of technical performance, and to mention only the extremes, today we are able to manage movement accuracy down to 100'' of a millimetre and control operating speeds to 500 mm/s.

Operating flexibility means:

  • Programming the working pressure
  • Programming the working stroke
  • Obtaining the tonnage over the whole of the stroke
  • Performing double striking, and even more importantly, striking according to the accessories and the type of press
  • Drawing
  • Punching, accurately and without noise
  • Increasing the number of effects to produce parts with complex forms within one cycle
  • Pelletising powders
  • Even copying the movement of a mechanical press, of any type

Very accurate and user-friendly but also robust and reliable hydraulic presses

Our tryout presses are designed for rapid and efficient die tryout. Special attention has been paid to protecting the machine from abrasive projections from grinders used by the operators.

Simple and user-friendly operation of these machines is facilitated by the use of PLC's connected to control keyboards and screens which give an immediate overall view of the work being carried out. These machines are very accurate and user-friendly but also robust and reliable, and they can be converted into production presses, thus considerably reducing the investment burden.

Turn into general purpose machine

Our research and development teams can provide various solutions to turn one of these presses into a general-purpose machine.

Parallel bolster and ram

Our presses are equipped with a system that ensures the press bolster and ram remain parallel. These systems can be passive and/or active, much more accurate positioning.

The active systems allows also a:

  • Position measurement by an absolute encoder
  • Measurement processing in the PLC
  • Control of hydraulic alignment

Straightening medium or thick sheet, section, tube or round bar

These presses, which can be either C-frame presses or Gantry style presses, are mainly used for straightening medium or thick sheet, section, tube or round bar. They can also be used for special bending, flattening, forming and punching operations.

Time saving

Using these machines produces considerable time saving compared with traditional heat withdrawal straightening techniques.

Complete safety

In addition they provide the advantage of quiet fatigue-free working for the operator. All operations are done in complete safety.

Press bolster and ram remaining parallel

Our tool adjustment presses are fitted with an innovative system that ensures that the press bolster and ram remain parallel. This system is adjustable to suit all die sizes.

The ram plate can be tilted to make die retouch easier for the machine operator. In this case the top die is presented vertically (inclinable to 110°) or horizontally (inclinable to 180°). 

Simple tool adjustment

A simple programming unit fitted on the control panel facilitates tool adjustment. We can fit these machines with a PLC at the customer's request.

Presses built to satisfy customers' specifications

We are especially proud of our special presses. We created our reputation by building "custom" presses. Their origins go right back to the creation of the hydraulic department at BLISS. 

Machines according to customer specifications

Even today they still represent the largest part of our production. Even though the main parts always use the same components, the presses are built to satisfy customers' specifications, either in respect of out-of-the-ordinary dimensions or tonnages, or for special accessories such as:

  • Heating plates.
  • Auxiliary cylinders.
  • Powder pelletising.
  • Plasterboard punching.
  • Tile forming.
  • PC control.
  • Rubber vulcanising.
  • Etc… (non exhaustive list).

Always a solution

The experience and know-how of our technical teams enables us to supply the most complex units. The presses are adaptable and multipurpose; there is always a variety of solutions.

We are masters of the art of designing and applying these techniques in a rational way to obtain the best "quality/cost" ratio.

Mechanise and automate processes for dies ranging from 1 to 50 tons

Our wide range of accessories enables us to mechanise and automate processes for dies ranging from 1 to 50 tons.The range is made up of 5 product families:
  • Die clamping systems
  • Lifting systems
  • Tool loading arms
  • Die pusher systems
  • PMR** (rolling bolsters) and die changing carts

Multi-Flex 6.250 mm up to 30.250 mm 

The Multi-Flex is an ideal machine for finishing heavy aluminium & steel profiles nested over a full bar length. Due to the large profile section we are also albe to finisch frames used for mass transportation. The Multi-Flex is a Gantry machine with a 5-axis milling motor of 18 KW, 25 KW or 39,5 KW with a tool turret of 36 places.

At this large profile section,  width 1.300 mm x heigth 650 mm, we are albe to measure, drill, tap, mill and saw. The result of the measure probe will be automatically compensated in the NC-Program. Clamps (8 up to 16) are placed with the column of the machine or they are motorized by themselves.


Specifications 5-Axis Gantry 

Die clamping systems BRHF and BRHB type fixed and tilting hydraulic clamping systems

The BRH range is mainly designed for clamping the bottom parts of dies and rolling bolsters. However, it is possible to install these products on the slide. Clamping is centred around a double acting hydraulic cylinder that deploys a tractive force on the clamping hammer.

Two models

Two models are available. The first version is fitted with a fixed rod attached to the traction piston. The second is fitted with an articulated rod that retracts by rocking to allow the dies to be removed.

Fitting

These clamping systems present the advantage of fitting into the thickness of the bolster or the ram face.

 Their operation requires a hydraulic power source and an actuating distributor. These accessories can be supplied separately. It is essential to follow the operating rules.

Clamping the die without any energy source

The BRM type clamping system can be used on the slide or the bottom plate because it clamps the die without any energy source. Clamping is realised by a pile of spring washers and the release is hydraulic. Hence it operates under passive safety.

The clamping system base is normally made to fit into the T slots in bolsters and die shoes. The base dimensions are to NF and DIN standards. This type of clamping system can manually be operated or mechanised.

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The fastes bending software on the market

HACOBend 2D has the same layout and functions as the Fastbend 2D and Fastbend 3D controllers. In this way haco can offer the speed and advantages, without the need of additional training on the software.

Some features:

  • Windows based software.
  • Parametrical drawing of 2D profiles.
  • No more calculating while drawing profiles with TCC functionality (Take over Drawing Dimensions).
  • Automatic, semi-automatic and manual calculation of bending sequence in 2D.
  • Automatic collision detection with machine in 2D.
  • Visual collision detection with true shaped 3D model of machine.
  • Automatic and manual positioning of the finger position.
  • Advanced macro programming.

Automatic management of die clamping and release operations.

In the event of mechanisation, BRM_C type clamps are moved by pneumatic cylinders fitted into the slots.

A sensor monitors the position against the die and authorises damping by releasing the hydraulic pressure. Mechanisation of the clamps allows automatic management of die clamping and release operations.

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Plasma cutting software equipped with all necessary tools to use your plasma machine to the fullest

HACOSoft focusses on designing sheet metal nesting software, a key enhancement for punch, plasma, laser and bending machines, and coordinating the functionality between parts and nestings. This to improve your production time.

Rapid clamping and release of dies on large and medium drawing presses

BRI impact clamping is a die clamping system that is a standard in industry (mainly the automobile industry). It provides rapid clamping and release of dies on large and medium drawing presses. 

Quickly operational

This quick-clamping system has a hammer holding clamping force of 70 kN and a lifting force of 50 kN. An independent electronic control unit contains the control data providing a very high degree of accuracy in clamping and release operations.

It is very quickly operational on site, being set and calibrated on a test bench in our works before delivery.

Facilitating die handling on the press bolster

Hydraulic die lifters facilitate die handling on the press bolster. They are designed to be installed in standard T grooves. They are steel and of modular construction and they fit into modern or older press environments. 

Two types are offered: the ball bearing type or the roller bearing type. Ball bearing lifters allow the tool to be moved sidewards while roller bearing lifters accept higher dynamic loads.

Tool loading arms

Die lifters can be used with tool loading arms. In this case the design study includes the coherency of the rolling routes.

Their operation requires a hydraulic power source and an actuating distributor. These accessories can be supplied separately. It is essential to follow the operating rules.

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Facilitating production changes

Tool loading arms facilitate production changes and make them safer. They are aluminium and have modular construction, and they fit into modern or older press environments. 

They can be fitted on any of the faces of the die changing system. The range is centred on three base models that may or may not be fitted with a support leg depending on the load.

The CNC controlled Clampmaster positioning table can be retrofitted to any model of steelworker or punching machine. It is a 2 axis CNC-controlled fully automatic table with 2x automatic gripper assemblies. 

Features:

  • Ideal for heavy base plates.
  • No marking out required.
  • Plate is clamped.
  • Moved to position and punched, moved to next position and punched until all holes are completed.
  • Distance between holes is always correct.

The Clampmaster grips the material, moves it to position and punches all of the programmed holes. Especially advantageous is the repeatability accuracy when manufacturing repeat batches

Anyone can learn

K210 operator control is very simple and operator friendly to use. Just enter the X and Y-axis co-ordinates and start. There are no G codes to remember, anyone can learn to use this control in minutes. Optional DNC software can be supplied with the control to connect to a PC and save and load as many programs as you want.

Punching software equipped with all nessesary tools to use your punching machine to the fullest

HACOSoft focusses on designing sheet metal nesting software, a key enhancement for punch, plasma, laser and bending machines, and coordinating the functionality between parts and nestings to improve your production time.

An alternative to rolling bolsters

Die changing carts are an alternative to rolling bolsters. They are mainly installed in the environment of presses with monobloc frames. They avoid the need for special masonry work required by presses with assembled frames fitted with rolling bolsters.

Two stations

In general they comprise two coupled carts that move on rails at the back of the press. The two stations are used alternately to store the outgoing die and prepare the ingoing die. A security lock keeps the die on the cart. A die-pusher system, situated on the press or the cart, loads the die.

The tool changing process can be mechanised simply and controlled manually by the operator.

Complete control

On automatic production lines, production change phases are completely controlled by the PLC. Specific production parameters are saved on the operator's interface.

Moving bolsters (PMR)

Long die changing times, laborious tool adjustments and die inspections led us to create low cost, and usually motor-driven, efficient and practical loading systems.

Our rolling bolsters (PMR), improve productivity, even on small machines.

Turnkey production lines

The wide range of standard press feed line equipment we have developed, enables us to offer “turnkey” production lines. Based on this experience we also supply individual pieces of equipment such as decoilers, straighteners, feeders, shearing units...

The products we offer suit the needs of the most demanding users. Our lines are installed in factories belonging to the big names in the European automobile and steel industries, as well as at small blanking and drawing firms.

Dimensions

Press feed lines cover a wide range of dimensions of material to be decoiled. The standard range covers strip widths from 200 to 1250 mm and thicknesses from 0,4 to 6 mm.

From aluminium to high-elastic-steel

The diversity of materials to be straightened is a major consideration in the design of our equipment. Systems are produced for decoiling materials from aluminium (or any other low·elastic·limit material) to very high·elastic-limit steel.

Safety protection combined with high productivity

All press feed line equipment conforms to current European regulations. Each machine or set of machines forming a production line is fitted with guards to providing safety protection for persons in the vicinity.

The design of the peripheral guards is studied with the customer to maintain the highest level of productivity and ergonomics.

A wide range of coils weighing from 1,5 to 30 tons and in widths from 200 to 2 000 mm

Following our constant search for standardisation, we offer a range of products combining simplicity and modularity.

Frame

The simple decoiler comprises a generously dimensioned frame. The mandrel, mounted overhanging from the frame, carries and clamps the coil while the strip is being decoiled. Expansion and retraction of the mandrel are manual, pneumatic or hydraulic.

Easy loading

The decoiler chassis can be installed in a rail providing movement perpendicular to the line axis. This option facilitates loading the coil from a V-block and adjusting its alignment to the decoiling axis.

For double decoilers, the turret, which supports the mandrels, is fitted on a crown-wheel with a roller stop. Rotation can be manual or motorised.

Motorisation

The standard decoiler operates in a braked mode. Motorisation can be installed as an option to facilitate the strip engagement phases or to decoil the strip in the absence of a straightener.

Regulate decoiling torque

On top-of-the-range models it is possible to regulate the decoiling torque in relation to the cross section and diameter of the coil.

Laser cutting software equipped with all necessary tools to use your laser machine to the fullest

HACOSoft focusses on designing sheet metal nesting software, a key enhancement for punch, plasma, laser and bending machines, and coordinating the functionality between parts and nestings to improve your production time.
The straightening function is becoming more and more the most important one in a press feed line. The diversity and increasing change in modern blanking and drawing materials necessitates changes in strip feed equipment.

Optional equipment and accessories:

  • Changes to dimensions
  • Motorisation of penetration adjustment
  • Feed speed management by photoelectric cells or ultrasonic cells
  • Straightening unit opening for roll maintenance
  • Manual or motorised strip guide
  • Extra pair of straightener rolls
  • Sealed splash-lubricated gearbox for feed speeds over 45 m/mn

For safety during insertion we propose a module that enables the operator to insert the material into the straightener without touching the strip directly.

This module comprises:

  • A pressure arm with a free or motorised roll
  • A peeler fitted with a coil separation slide
  • A coil breaker arm to flatten the beginning of the strip

The movements are driven by hydraulic cylinders and the controls for these functions are centralised on the line control console. For less extreme applications it is possible to install a single inlet peeler with a coil separation slide upstream of the straightener.

 

 

Compensating the effects due to the differences

The regulation loop compensates the effects due to the difference between the step movement of the strip feed and the continuous feed needed for good quality straightening. 

Depending on operational requirements in the use of the line, feed to the loop from the straightener is controlled by a probe, a set of photoelectric cells, or an ultrasonic cell.

The quality of the regulation can be refined by managing the decoiling parameters in a PLC.

Optional equipment and arxessories:

  • Lifting table for crossing the pit
  • Ultrasonic probe for loop height adjustment
  • Back-basket on the feed
  • Guide for narrow metal
  • Safety guard

Ideal installation parameters

Our design office has a special calculation formula for finding the ideal installation parameters for a loop. It is important to remember that an excessive distance between the straightener and the feed is detrimental. lt considerably reduces the reserve stock in the loop and reduces the performance of the feed because of the increase in the mass to be moved.

At the outlet from the straightener, the strip is supported by a basket with a minimum radius that must be respected otherwise the straightened strip could be bent or damaged.

Minimum radius

The factors defining this minimum radius (Rc) are the elastic limit, the Young's modulus and thickness of the material (e).

Ideally suitable for feeding automatic blanking and drawing presses

The technique of strip feed controlled by an electronic roll feeder is ideally suitable for feeding automatic blanking and drawing presses. The constant improvement in the performance of CNC systems, the reduction in their cost and their simplicity of use and maintenance give electronic feeds a dominating position in press feeds.

Flexibility

The flexibility of CNC systems makes them suitable for both the simplest applications (single-step cyclic feed) and the most complex tasks (synchronisation of a push-pull feed or multi-step control with die selectors).

Frame

AREE, ARES and ARE roll-feeders each consist of a frame holding the drive roll, the motor drive, the basket and the strip guide. The top part contains the squeezing roll and the piloting upper roll.

Motor & drive

A digitally controlled brushless motor drives the bottom roll. Two pneumatic cylinders damp the strip between the two feed rolls. A no-voltage brake holds the strip in position if the power is cut off.

The way our roll-feeders are designed allows easy access to the rolls. The motor drive is always determined on the basis of the performance required.

Our roll-feeders can be broken down in two product ranges:

  • AREE - ARES: for normal applications
  • ARE: for heavy-duty applications

 

The Kingsland range of Hydraulic Single Punching Machines all come equipped with a deep throat of 625mm. Heavy-duty support tables with scales and backstops, universal die holder for punching in plate, flat bar, angle iron and flange of channel and beam are all part of the standard execution.

The punching machines are available from 60 ton to 175 ton, both in single-ended as well as double-ended execution.

Furthermore, tooling from competitors machines and/or other brand-names can be used without special machine-modifications. The standard machine comes equipped with a deep throat (single-ended version) and universal die-bolster, punching up to 57 mm diameter/slot. The front part of the table can be removed in order to punch in large format angle-iron.

Standard equipment:

  • Punch  adaptors
  • Swing away stripper unit
  • Easy change punch holder
  • Universal Die bolster
  • Heavy duty supports with guides on punch station
  • Service tool kit
  • Work station guards
  • Instruction, operating and maintenance manual
  • Hydraulic oil

CNC machining centers

Mubea Systems S.A., part of the international Haco Group, is known worldwide for its CNC machining centers and for the best price/quality ratio in the industry. We offer profile machining centers (especially for the construction of car bodies for mass transportation), solid aluminum machining centers (especially for the construction of airplanes) and heavy duty machining centers (for carbuilders, shipping).

Our 4- and 5-axis CNC machining centers are developed for high-speed cutting and fast response times. They were designed especially for the automatic tooling of very long profiles. The machines run on 3D-software that allows for easy programming and a smooth production process.

Mubea puts a strong focus on larger industrial profiles, in particular those used in the growing market of mass transport systems, including high-speed trains, trailers, trams and underground railway. Thanks to the knowledge we have built up over many years, we are able to offer you machining centers that can handle the newest developments in the market. 

The Kingsland range of Hydraulic Single Punching Machines all come equipped with a deep throat of 625mm. Heavy-duty support tables with scales and backstops, universal die holder for punching in plate, flat bar, angle iron and flange of channel and beam are all part of the standard execution.

The punching machines are available from 60 ton to 175 ton, both in single-ended as well as double-ended execution.

Furthermore, tooling from competitors machines and/or other brand-names can be used without special machine-modifications. The standard machine comes equipped with a deep throat (single-ended version) and universal die-bolster, punching up to 57 mm diameter/slot. The front part of the table can be removed in order to punch in large format angle-iron.

Doubling the capacity and productivity

The Kingsland Hydraulic Punching machines are available in double-ended execution, using a shared frame thus saving you space and money. A second machine is no longer needed for doubling the capacity and productivity. Both
ends of the machine can be used at the same time up to maximum capacity.

Standard equipment:

  • Punch  adaptors
  • 2 x Swing away stripper unit
  • 2 x Easy change punch holder
  • 2 x Universal Die bolster
  • 2 x Heavy duty supports with guides on punch station
  • Service tool kit
  • Work station guards
  • Instruction, operating and maintenance manual
  • Hydraulic oil

5-Axis Profile machining: vertical machining centers

Haco’s Mubea Systems is known all over the world for its CNC machining centers. Our 5-axis CNC vertical profile machining centers share important advantages, including a reduction of costs, improved accuracy and a greater design flexibility. These machines are top-notch technology and will open new markets for you! Find out how below or contact Haco for more information. 

A cheaper alternative to electronic feeds

Pneumatic feeders are a cheaper alternative to electronic feeds. They are mainly used when the feed pitch used is accurately known, and the performance required in terms of rate is not extremely high.

Pneumatic feeds consist of a flame cut welded steel plate chassis. A linear pneumatic cylinder moves the moving clamp.

Pitch adjustmend

Pitch adjustment is by mechanical stops with hydraulic shock absorbing. Precision pitch adjustment is by a micrometer screw.

Feeders

Feeders are height-adjustable for strokes of 400 mm or less, except models A1350 D and A2700 D.

Can be fitted to an existing or new steelworker - or punching machine. This system consists of a manual assembly which fits inside the tube.

Any shape of hole can be punched in a round, square or rectangular tube. This system can be fitted to an existing or new steelworker - or punching machine. It is recommended for use with a tilting stop, manual feeding system. 

VISIT OUR WEBSHOP!
Our continous investment in dedicated CAD systems, CNC - turning, milling, wire eroders and a vacuum heat treatment facility - all help to ensure that we have total control of the manufacturing process, from start to finish. This enables us to offer you:

  • Same day despatch for stock tooling (if ordered before 12.00 noon)
  • Next day despatch for non stock tooling
  • A huge variety of shapes and sizes in stock
  • Special tooling can be designed quickly and manufactured to a customers specific requirements
  • High quality. All tooling is manufactured from top quality D2 toolsteel - specially heat treated in a vacuum furnace, for a long and productive working life on a wide variety of metals, including stainless steel
 How to order:
To help us to ensure that you always receive the correct tooling, please make sure that you supply the following information when ordering: 
  • Machine type and model name / number.
  • Shape, size(s) and quantity of tooling required.
  • Material to be punched - type and thickness (tensile strength if known).
  • Your order number, contact name, telephone number and full address.
  • Simply fax, e-mail or post your order to our Sheringham works.

 From now on you can also order your punches and dies via our webshop!

The CNC controlled positioning table can be fitted to all Kingsland steelworkers and punching machines with 625mm deep throat.

It can be used for punching of plates, flat steel, in the web of channel and on the flange of channel and I-beams. The punching of the web in channel is effected with the flanges up and by using extended length punches.

Easy to operate

The table is delivered complete with servomotor and 2 axis measuring system, and is equipped with an easy to operate K210 control and LCD – screen. A program is made step by step by entering each X and Y value. Optional DNC software can be supplied with the control, so that you can connect it to a PC and save and load as many programs as you want.

Repeatability accuracy

The CNC Control System ensures the required accuracy within a hole pattern with several gauge lines. Especially advantageous is the repeatability accuracy when manufacturing repeat batches.

The use of labour intensive manual layout is no longer required and possible operator error is eliminated. The workpiece is pushed to the CNC controlled stop. After punching the stop goes to the next position.

Various applications

Pneumatic shears have various uses. They are usually fitted at the press outlet to cut the stock skeleton to reduce the size of the scrap pieces. Another possible application is use at the end of the press feed line for cutting blanks to length, or to receive punched units.

Optional equipment and accessories:

  • Counting device
  • Height-adjustable and retractable frame
  • Fits all brands of presses
  • Special designs and modifications on request
 
 

 

The best possible service life for the equipment 

European regulations and quality standards require periodical inspection of equipment considered to be dangerous. To satisfy this requirement, we offer a technical press inspection contract.

This service ensures the best possible service life for the equipment and fits in perfectly with preventive maintencance.

2 annual inspections

The technical inspection contract includes two annual inspections. On mutually agreed dates we send one or more technicians to the site. The machines made available are subjected to a series of off-load static and dynamic inspections. 

Inspection report

Within two weeks of the inspection we send a detailed inspection report. ln the conclusions we list any action needed to keep the press in the best possible working order. If the customer requests it we make a tender for the work required.

The main points checked:

  • General mechanical condition.
  • Systematic inspection of the safety functions.
  • Die changing system geometry.
  • Operating clearances in the drive system.
  • Condition and clearances of wearing parts Gournals, slides, etc).
  • Clutch and brake condition (wear, clearances, braking angle).
  • General condition of electrical and fluid circuits.
  • Visual and functional check on safety equipment

Specific operations for hydraulic presses:

  • Pressure checks
  • Tightness inspection
  • Inspection of the pipe work and unions
  • Inspection of the cooling and filtering system

Sheet metal working machines

As world leader in sheet metal working machines, Haco offers a complete range of reliable, high-precision machines and the software that goes with it. Our customers get the best price/quality ratio on the market. Do you have specific needs? As an absolute specialist, we can provide a customized solution for every specific situation. If you have any questions, please contact us.


Application of modern techniques provides the customer with solutions to:

  • Increase his production capacity
  • Control his manufacturing process better
  • Increase the efficiency of his machines
  • Increase the technology level in his manufacturing
  • Improve machine, tool and product safety

We offer suitable services to:

  • Speed increase by a variable speed motor or change to the drive system
  • Fitting a balancer
  • Fitting hydraulic overload safety devices
  • Fitting force gauges on connecting rods or press uprights
  • Converting a mechanical press into a hydraulic one
  • Improvements to the slide guiding
  • Installing a slide alignment maintenance system
  • Fitting a centralised lubrication system with monitoring for clogged or punctured points
  • Installing inter-press robots
  • Adding die changing functions such as rolling bolster, automatic die clamping, etc (see also: die changing systems)
  • Installing hydraulic cushions
  • Automated balance management
  • Installing encoders on slides and cushions

A custom designed press brake starting at 400T up to 1.200T

We build custom designed press brakes starting at 400T up to 1,200T. We also design tandem and even tridem press brakes to bend very long sheets, e.g.: light pole forming or modular buildings bases.

Our frame is a rigid bolted construction, stress relieved and machined on first class CNC long bed milling machines. Machine and table projection are under floor level. This results in an ergonomic and comfortable table height above floor level.

CASE STUDY: Custom-made innovation for MSK with the tandem CNC press brake

A reliable diagnosis of your machine park

Nowadays, presses work seven days a week and 24 hours a day in most industries. The long experience of our Sales Engineers enables you to obtain a reliable diagnosis of your machine park. 

Knowhow

In addition, the synergy between scmBLISS and BRET makes us the specialist in mechanical presses. We have all the drawings, nomenclatures and documents for BLISS and BRET presses. This enables us to supply parts that are guaranteed conform to the original specifications.

Our knowhow is passed from team to team and generation to generation, to ensure that this major potential is not lost.

Interventions: fast and everywhere

Using the most suitable industrial methods, our technicians, who are reputed and competent in this field, carry out work on all brands of presses very quickly. Our teams are based at various sites in France, Benelux, Germany and North America.

In addition, nowadays most presses are fitted with processors and modems. The machine has become intelligent and our engineers can carry out remote diagnosis and repair.

Repairs & spare parts

Consequently repairs have become very rapid and spare parts lead-times are also reduced.

Safety rules covering new presses and presses already in service

Europe is a reality. The desire to promote free movement of goods and services has pushed the European Community to create essential safety rules covering new machines and those already in service. Member states have created two machine directives for European (EN) standards. As press manufacturers, BLISS and BRET are concerned by both directives.

A) Machine directive 89/392/EC (applicable from 1" January 1995)

This directive lays down the essential safety requirements affecting the design and manufacture of new presses.
It is based on standards EN 692 for mechanical presses and EN 693 for hydraulic presses. 

ScmBLISS and BRET issue an "CE type" inspection certificate validated by an approved inspection body for every new press.

B) Use of work equipment directive 89/655/EC (applicable from 1" January 1997)

This directive lays down the minimum safety recommendations for presses that are already in service. Scm BLISS and BRET handle the inspection procedures and the implementation of the conformity requirements on mechanical and hydraulic presses. 

Upgrading is based on Decree 93.40 and on European Standards, especially EN 574 covering two-handed controls, EN 418 covering emergency stop systems, and EN 294 covering safety distances.

We also modernise by installing safety PLCs (Pilz PZZ or others) in press control and monitoring circuits. We issue a self-certification certificate for every press we upgrade.

Here are some examples:

  • Retrofitting friction clutches to presses previously iitted with key clutches
  • Adding safety devices such as guards and virtual barriers
  • Installing electronic cam boxes on mechanical presses
  • Adding safety modules to hydraulic press cylinders
  • Installing 1\.Vo-handed controls
The KS manual linear feeder with tilting stops (2, 4 or 6m long) is a versatile, flexible and budget friendly linear feeder solution. The more sophisticated CNC controlled Linear Rail feeder is the ideal device for structural steel and engineering workshops. Both solutions are capable to be adapted for any linear feeding of bars, tubes and profiles. Special tooling availbale.
The CNC Linear Rails allow cost effective punching and notching of flat bar, angles, channels, 'T' and 'I' beams. "I" is available with a standard length of 4.00m (giving an operating distance of 3.60m) extendable in 1.00m lengths to suit the user’s application.

It is ideally suited to do repetitive and 'one off' work without the need for marking out, increasing production speeds and eliminating costly operator error. The material is guided in place by a set of guiding rollers.

Display

The automatic unit is computer controlled by a single axis Type 550 Control, with a digital display and 24 button keypad. That can be programmed in a variety of modes, including: single position, manual operation and position calculation for bar processing applications.

Standard equipment includes:

  • 4000mm beam (3600mm working lenth)
  • 3.5Nm motor.
  • Set of punch guide rollers
  • Kingsland M550 control
  • Cable for DNC link (maximum length 80 M)
  • Automatic Tool Lubricating System with 2 flexible nozzles on magnetic mount an 1L reservoir


Optional equipment:

  • Pneumatic Gripper (requires air supply)
  • Additional 1.0 M lengths (including 1 support leg per meter)
  • Several drive in bolsters ( prices depending on type of bolster)

 

CNC Punch cutting lines are customized. Here are some basic specs:
Punch Machine:
  • X-axis positioning 12m
  • Y axis positioning  600mm.
  • Maximum thickness in mild steel: 15mm
  • 125 ton punch capacity capacity.
  • 3 position automatic tool changer.
  • CNC control with network board and USB connection available
Feeder:
  • 12.0m long, can be extended if required.
  • 600mm wide.
Shear Machine:
  • 125 ton shear capacity (cfr KINGSLAND Multi 125)
  • 380 x 25mm or 600 x 15mm
All specifications are subject to change according to customer requirements
   Such as:
  • Punch & shear capacity
  • X and Y positioning
  • n° of tools in the toolchanger
  • Marking unit
  • Windows graphic control
  • etc...
 

CNC drilling, sawing, punching & shearing machines: Mubea Lines

As a member of the Haco Group, Mubea combines its own knowledge of the profile industry with Haco’s metal & wood industry experience. Thousands of Mubea ironworkers are sold worldwide. The range includes drilling, sawing, punching and shearing machines. If you need more information, don’t hesitate to contact us

Vertical Punch:
  • 140 tonnes capacity
  • 6 tool carousel
  • Largest hole size 40mm dia. in 25mm material
Horizontal Punch:
  • 80 tonnes capacity
  • Single tool
  • Largest hole size 40mm dia. in 15mm angle.
  • To punch upright leg of angle.
Robosoft Control:
  • To be specified when ready.
  • Able to load DSTV files
Shear Machine:
  • 220 tonnes capacity.
  • Can cut 620 x 25mm plate
  • Minimum angle 40 x 40 x 4mm.
  • Maximum angle 160 x 160 x 16mm.
  • Can pivot ± 45ª to cut flat bar at an angle.
  • Working height 850mm.
Feeder:
  • 12.2m long (40 feet).
  • Rack and pinion system.
  • Bar loader to automatically feed bar.
High speed is combined with maximum force continually through stroke. This is created with the use of a high-speed module.

There are thousands of mechanical eccentric presses being used worldwide in the current market today, but some of the following disadvantages are apparent with these machines:

  • They do not conform to CE regulations and so can be dangerous
  • There can be blockage of the dies
  • The maximum force is only reached at the final point of the stroke
  • Semi Automatic CNC Table


The HSP50 has many advantages including:

  • Continual high speed.
  • Adjustable stroke length.
  • Continual maximum punch force.
  • It is not possible for die blockage to occur and therefore the dies will have a much longer life.
  • A smooth working process.
  • Adjustable tonnage with digital display.
  • Maximum punch force: 50 ton
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Kingsland has developed a new range of hydraulic presses to replace old eccentric presses. Unlike the conventional press they are hydraulically driven and not mechanically. A robust range presses reliability and build quality that will stand the test of time. 
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Anchor plate

This was done in just 2 hits.

If you would like more information on this product please contact us.

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Kingsland CNC controls:

have been developed and are produced by our sister company ROBOSOFT in Belgium.

This guarantees up-to-date high-end technology at affordable prices.

* HK-A1-001: standard 1 or 2 axis control

* HK-A3-001: optional windows or linux based control

CNC punching and shearing for flat bars and angles

Transversal feeding
  • For profile dimensions angle and flat steel
  • Minimum angle: 40 x 40 x 4 mm
  • Maximum angle: 160 x 160 x 16 mm
  • Angle 200 x 200 x 20 mm option
  • Length max.: 12.200 mm
  • Table width : 2.200 mm
  • Center height: 850 mm
  • Transversal speed: 30 m/min
  • Asynchrone motor: 7.5 KW
  • Lifting with 3 air balloons
  • Min. length: 1.200 mm
  • Transport with 7 duo chains
  • Poly-ethyleen slides
X-axis transfer
  • Length max.: 12.200 mm
  • Length tolerance: /- 0.2 mm
  • Feeding with wagon and pincer
  • 2 guides tooth rack
  • Motor power: 5 KW
  • Speed: 60 m/min
Vertical punching machine typye SPL VP 160
  • Y-axis length movable
  • Max. punching power: 160 Ton
  • Punching in steel diametre 40 thickness 25 mm
  • St 42 kg = 105 ton
  • St 52 kg = 130 ton
  • St 60 kg = 155 ton
  • Number of punches 6
  • Mist lubrication
  • Max. munch diam.: 46 mm
  • Frame speed: 15 m/min
  • Position accuracy /- 0.1 mm
  • Hydraulic plate holder
  • Punching speed by stroke 40 mm
  • Plate thickness 12 mm = 1.75 sec or 34 str./min
  • Plate thickness 25 mm = 2.86 sec or 21 str./min
  • Working height: 850 mm
  • Weight of the press: /- 7.000 kg
Shear for only flat steel type SPL VS 350
  • Capacity flat steel: 620 x 25 mm
  • Gate opening: 800 mm
  • Power at 250 kg/cm² = 300 ton
  • Power at 280 kg/cm² = 350 ton
  • Cutting angle: 2.5 %
  • Cutting /- 45° width: 400 mm
  • Hydraulic plate holder
Exit

According customers wishes

Hydraulic group
  • Strong oil tank big volume
  • Oil cooler with AIR-VENTI
  • All circuits are separate controlled
  • Main group power 50 KW
  • Separated group for hold-down and stripper 20 KW
Electric group
  • Big industrial electric box RITTAL
  • All electric hardware Siemens
  • Modular system units
  • Programmer Siemens
Foundation

All the main group machines are fixed on a 100 mm steel plate and bolted with bolts M24

Punching solutions both in performance and price range

By offering the choice  between  of our well known Q-series machines and the ATT-series classical thick-turret style, Haco proudly offers a full range of punching solutions both in performance and price range.

The ATT-series is of O-frame and is characterized by rigidity and high geometric precision. It features a capacity of 30 metric tons and is able to work in mild steel thicknesses up to 6,5 mm.

30 stations

The well engineered mechanical parts in the H+L Hydraulic ram are manufactured according to high precision standards.  The HS3 electronic stoke control is controlling the speed and stroke of the 30 tons hydraulic punching head.

The ATT-series is standard equipped with a thick turret tool holder, consisting out of 30 stations. It is standard equipped with 2 Auto Index "D" stations. An additional two auto-indexing stations are optional.

Siemens control

The ATT-series is standard equipped with the Siemens 802D SL operator control, combining all components of a CNC (NC, PLC, HMI) and drive control in a single unit.

Plate clamps for easy sheet movement

An important aspect during punching/nibbling operations is supporting the sheet while the X- and Y- axis are moving. The tables are not connected to the Y-axis and are not moving. The floating plate clamps move the sheet over the table. The table of the ATT-series offer a combination of balls and brushes, for easy and silent sheet movement.

CE-approved

When designing the ATT-series, the safety aspect has been specifically taken care of. This is done by means of a CE-approved optical detection-system that is placed around the machine working area.


 

 

Kingsland ironworkers

Based at Sheringham in Norfolk, Kingsland Engineering continues to expand with on-going investment in - CNC design, manufacturing systems, premises and people. It is here where Kingsland offers full service facilities.

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Haco semi-automatic punch tooling grinder

The semi-automatic grinder Haco TGQ-V1 is used for sharpening Trumpf and thick turret punch tooling. Design of semi-automatic grinder combines the advantages of automatic and manual grinders.
Advantages:
  • Grinding can be carried out immediately by operator of the punching machine
  • Grinding in automatic mode eliminates influence of the human factor on the final quality
  • Effective internal cooling
  • High quality grinding of the surface
  • The usage of CNB wheels with long lifetime and without alignment
  • Compact performance
  • Minimum operating costs

The semi-automatic grinder Haco TGQ-V2 is used for sharpening Trumpf and thick turret punch tooling. The design of semi-automatic grinder combines the advantages of automatic and manual grinders.
Advantages:
  • Grinding can be carried out immediately by operator of the punching machine
  • Grinding in automatic mode eliminates influence of the human factor on the final quality
  • Effective internal cooling
  • High quality grinding of the surface
  • The usage of CNB wheels with long lifetime and without alignment
  • Compact performance
  • Minimum operating costs
  • The speed of grinding is automatically drived by the size of the tool

The main benefits of timely grinding :
  • Lower wear and tear parts of punching machine
  • Lower costs for removing burr - deburring
  • Extending lifetime of tools - saving costs

A High-End Synchro Pressbrake

The EUROMASTER S is a High-End Synchro Pressbrake which features excellent bending angle precision. It is a more-axes CNC pressbrake with electronically controlled beam parallelism and depth-stop setting.

Our 2D/3D graphic CNC controls with automatic bending sequence calculation, back gauge systems, tooling choice and safety equipment make the EUROMASTER S pressbrake the most complete offer in the market.

Standard Equipment:

  • FastBEND-2D Premium Graphic Control with 15” Touch Screen
  • Fast X/R backgauge on ball screws
  • Fast Approach Speed 200mm/s (models up to 2000kN)
  • Stroke X-axis = 800mm, speed = 1000mm/s (models up to 4m and 2500kN)
  • Stroke R-axis = 130mm (models up to 4m and 2500kN)
  • European Standard toptooling with Quick Manual Clamping arrangement
  • Manual Adjustable Crowning Table for European
  • Standard tooling
Options: 

  • HacoBend-2D Offline Software
  • More-axes backgauge systems : X-R-Z/Z’, X-R-Z1/Z2, X3
  • Increased Daylight Opening (+170mm) and Stroke (+170mm)
  • New Standard tooling (Wila)
  • Movable Sheet Supports
  • Optical Guarding systems (DSP, Lazersafe, Fiessler, …)

The most compact steelworker in the range of hydraulic steelworkers

These machines are built using the long experience gained in the manufacturing and sales of robust and high-quality machines, designed for a long working life.

Sheet metal press brake: bending

When it comes to sheet metal press brakes, Haco is definitely a major player in its league. Our product range includes press brakes with capacities from 40 to 2,000 tons and working lengths from 1.6 to 10 m. To be able to meet your every need, we also build custom press brakes. Should you have any questions, feel free to contact us

 

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Fast, accurate punching of 'any-shape' of hole in 'any-shape' of tube 

The standard Kingsland Tubemaster comprises of: 

  • 60P Hydraulic Punching machine with 625 mm deep throat
  • See-through work area guard
  • Automatic HK-A1-001 CNC control (see CNC control description page on website)
  • Mandrel (tube die) with 3.6 m tube and adjustable holders
  • 2 x 4.0 M conveyor systems giving an operating distance of 3.6 M, with 225 mm wide built-in steel rollers, and vertical positioning guides.

The standard unit will punch tube from 25 mm to a maximum 150 mm outside dimension, up to 3.6 M long, and can be extended in 1.0 m lengths up to 7.6 m. Tubes up to a maximum of 80 mm outside dimension can be punched right through (top and bottom) in 1 hit.

Multi-Flex XL 6.250 mm up to 30.250 mm 

The Multi-Flex XL is an ideal machine for finishing heavy aluminium & steel profiles nested over a full bar length. Due to the large profile section we are also albe to finisch frames used for mass transportation. The Multi-Flex XL is a Gantry machine with a 5-axis milling motor of 18 KW, 25 KW or 39,5 KW with a tool turret of 36 places.

At this large profile section,  width 3.000 mm x heigth 650 mm, we are albe to measure, drill, tap, mill and saw. The result of the measure probe will be automatically compensated in the NC-Program. Clamps (8 up to 16) are placed with the column of the machine or they are motorized by themselves.


Specifications 5-Axis Gantry 

Laser marking machinery & 3D laser cutting

The Haco laser marking machinery systems are designed for different types of marking and engraving. We offer you a range of standard solutions but we can deliver custom-made systems if you have specific requirements. Make sure to contact us if you want to know more!

Extremely reliable, efficient, high speed, and accurate laser marking

RotoTab is a highly compact, quiet and functional system with a 2 position pneumatic index table which can be installed easily on any desktop. The ø 400mm table allows the marking of individual or multiple parts. The motorized Z axis with encoder and joystick allows components varying in thicknesses (from 0 to 150mm) to be marked.

Equipped with a two position rotating table measuring 400mm in diameter, it allows a series of components, both large and small, to be marked. The laser is marking while the operator loads or unloads, increasing overall productivity and reducing cycle time. The table is fitted with hardened bushes for positioning the templates.

Smart Focus System

The motorized Z axis is controlled entirely by PC. Movement of the axis can also be carried out effortlessly by means of a joystick- an indispensable instrument if used together with the Smart Focus system. The Smart Focus System is a unique proprietary system which generates an image for focus control. This system is much more convenient and accurate than the traditional older technologies based on the convergence of two laser pointers.

The operator can instantly find the optimum marking position for both flat surfaces as well as for parts with complex geometries. The software can also control the intensity of the focusing image which makes it ideal for use both on components that reflect (chromium plating, ground surfaces) and on those that absorb (black plastic, dark oxidized aluminum).

Desktop

The RotoTab is extremely reliable, efficient, high speed, and accurate. It is the ideal desktop laser marking system for marking and engraving anodized and non-anodized metals, such as aluminum, copper, titanium, steel, chrome, hard metal and nickel, as well as many types of plastics.

One of the smallest footprints with a larger working area than most

MiniMark is a portable desktop laser marking system for metals and plastics and other substrates with a Class One Enclosure. Available with Fiber ( 10, 20, 30, 50, 100 watt) Diode (12 watt) , YV04, (C02 10, 20, 30 50, 100 watt ), Green or Fiber Green this laser offers one of the smallest footprints with a larger working area than most.

The standard system is available with Motorized Z axes ( 200 mm maximum marking height) for large parts, and an optional Rotary Indexer for marking cylindrical parts. System is complete with computer, FlyCad and FlyControl software for drawing in CAD programs, operating the laser, and diagnostic software for trouble shooting remotely.

Working area

The laser is capable of surface marking, annealing, deep engraving to .020 and ablating coatings. Working area 548 x 400 mm. Maximum weight on table: 50 Kg. An optional base plate with machined holes for fastening fixtures as well as side door openings for marking larger parts are available. Up to 2 motors with encoder. Optional base cabinet for transporting laser and storing laser and components below the enclosure.

Minimize operator error

The MiniMark is available with 100, 140, and 220 mm lens and optional vision system available. Optional bar code reader and Data Matrix reader to mark directly from company database or routing sheets to minimize operator error. No chiller required. Hepa Filtration system available to eliminate fumes and particles while marking.

Software

FlyCad software is a proprietary software with 32 bits windows application that runs on XP Pro, Vista, 7, 8 (32 or 64 bits) It supports automatic splitting of the drawing so that the operator merely makes a plain drawing of the part and the software will move the axis and the marking accordingly.

It is possible to use all TTF fonts, single stroke fronts (AutoCAD style), Data Matrix, bar codes, logos, text, serial numbering, date codes. FlyCAD software can support up to 9 motors.

The motors command as well as carry out special functions like replay, split, parking,...: native commands of flyCAD. The motors have an integrated encoder of 2048 lines/rev and are connected to the Computer by a serial bus.

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The next generation portable desktop laser marking system

MicroMark- is the next generation portable desktop laser marking system for metals, plastics and other substrates with a Class One Enclosure. Available with Fiber ( 10, 20, 30, 50, 100 watt) Diode (12 watt) , YV04, (C02 10, 20, 30 50, 100 watt ), Green or Fiber Green this laser offers one of the smallest footprints with a larger working area than most.

The standard system is available with Motorized Z-axes (150 mm maximum marking height) for large parts, and an optional Rotary Indexer for marking cylindrical parts. Working area of 530 x 500 mm. Overall dimensions of machine: 700 x 750 x 720 (H) .

Larger parts with larger lens

The MicroMark offers an enlarged marking area of virtually 12 x 12 inches designed to mark larger parts with larger lens. The system is completed with computer, FlyCad and FlyControl software for drawing in CAD program, operation of the laser, and diagnostic software for trouble shooting remotely.

Optional base plate

The laser is capable of surface marking, annealing, deep engraving to .020 and ablating coatings. Maximum table weight is 50 Kg. Available with marking lenses of 100mm, 140mm or 220 mm. An optional base plate with machined holes for fastening fixtures as well as side door openings for marking larger parts are available. Optional base cabinet for transporting laser and storing laser and components below the enclosure. Up to 2 motors with encoder.

Optional vision system available. Optional bar code reader and Data Matrix reader to mark directly from company data base or routing sheets to minimize operator error. Hepa Filtration system available to eliminate fumes and particles while marking.

Software

FlyCad software is a proprietary software with 32 bits windows application that runs on XP Pro, Vista, 7, 8 (32 or 64 bits). It supports automatic splitting of the drawing so that the operator merely makes a plain drawing of the part and the software will move the axis and the marking accordingly.

It is possible to use all TTF fonts, single stroke fronts (AutoCAD style), Data Matrix, serial numbering, bar codes, logos, text date codes. FlyCAD software can support up to 9 motors.

Motors

The motors command as well as carry out special functions like replay, split, parking etc. are native commands of flyCAD. The motors have an integrated encoder of 2048 lines/rev and are connected to the Computer by a serial bus.

Kingsland ironworkers

Kingsland, part of the Haco Group, is an established designer and manufacturer of top-quality universal steelworkers/ironworkers and punching machines. We also offer accessories and tooling. For over 60 years now, we have been innovating and specialising in hydraulic ironworkers. Discover our range here or contact us for more information. 

The next generation upright Work Station

TowerMark is the next generation upright Work Station laser marking system for metals, plastics and other substrates with a Class One Enclosure. Available with Fiber ( 10, 20, 30, 50, 100 watt) Diode (12 watt) , YV04, (C02 10, 20, 30 50, 100 watt ), Green or Fiber Green this laser offers one of the smallest footprints with a larger working area than most.

The standard system is available with Motorized Z-axes ( 150 mm maximum marking height) for large parts, and an optional Rotary Indexer for marking cylindrical parts, XY table and Rotary Dial Table. Working area: 670 x 460 mm. Overall dimensions: 840 x 735 x 2100 (h).

Enlarged marking area

The TowerMark offers an enlarged marking area of virtually 12 x 12 inches designed to mark larger parts with a larger lens. The system is completed with computer, FlyCad and FlyControl software for drawing in CAD program, operation of the laser, and diagnostic software for trouble shooting remotely.

The laser is capable of surface marking, annealing, deep engraving to .020 and ablating coatings. Maximum table weight is 150Kg. Available with marking lenses (100mm, 140mm, 220 mm, and 310 mm).

An optional base plate with machined holes for fastening fixtures as well as side door openings for marking larger parts are available. Full cabinet as part of workstation for transporting laser and storing laser and components below the enclosure. Up to 4 motors with encoder.

Optional vision system

Optional vision system available. Complete with Joystick for 3 axes XY and motorized Z for instant positioning and focusing. Optional bar code reader and Data Matrix reader to mark directly from company data base or routing sheets to minimize operator error . Hepa Filtration system available to eliminate fumes and particles while marking.

FlyCad software

FlyCad software is a proprietary software with 32 bits windows application that runs on XP Pro, Vista, 7, 8 (32 or 64 bits). It supports automatic splitting of the drawing so that the operator merely makes a plain drawing of the part and the software will move the axis and the marking accordingly.

Motors

It is possible to use all TTF fonts, single stroke fronts (AutoCAD style), Data Matrix, serial numbering, bar codes, logos, text , date codes. FlyCAD software can support up to 9 motors. The motors command as well as carry out special functions like replay, split, parking,...: native commands of flyCAD. The motors have an integrated encoder of 2048 lines/rev and are connected to the Computer by a serial bus.

Well engineered, robust steelworkers, built for a long working life

These universal machines are supplied with standard tooling including repetition support tables at punch, shear and notch stations and with easily adjusted holddowns at all five work stations to safely control the operations.

Comprehensive safety guards are fitted as standard on all work stations. Free standing on a suitable floor, they just require electrical connection to be ready for work.

Two shielded foot controls

For two operator utilisation, the hydraulic system is activated by two shielded foot controls,one operating the punch end cylinder, the other operating the shear end cylinder. The shear cylinder provides the power to the three shearing and the notch stations.

A winning combination of flexibility as well as full automation

The system offers a full range of features and multiple axes including Z and X axes, Y tables, rotating spindles and indexers, pick and place, palletized shuttles, conveyors, pneumatic lifts and more depending on your needs.

With a footprint of only 800 x1200 mm, the system provides a marking area of 500 x 580mm. It provides a high quality, high speed system with precise and accurate marking capability. It is also available in custom sizes with an expanded cavity for greater throughput or larger parts.

Complex geometries

The CompactMark is the ideal solution for marking larger parts or trays of parts. Moreover, due to the positioning possibilities of the laser via travel axes by simply using a joystick, parts with complex geometries can be easily marked. The C-Axis or rotary indexer accessory for continuous cylindrical marking is an option that can be installed directly by the user.

Any type of material

The system is also available with a range or index tables including a 2, 4 or 6 position index table. This workstation can be integrated with any laser system (Fly DPPS, FiberFly, FlyAir and CO2) producing any wavelength, giving the operator the ability to mark any type of material.

Features:

  • Class I enclosure for safe laser operation
  • Easy access pneumatic door with laser safety window for parts viewing
  • Operator can work seated or standing
  • PC controlled Z-axis for focus/part height adjustment
  • PC controlled X-Y axes for marking larger parts or trays of parts
  • PC controlled C-axis ( rotary indexer) (manual or pneumatic) for cylindrical marking
  • Interior light and vacuum exhaust port
  • Optional light curtain
  • FlyCAD Operating Software
  • Fully customizable if required

Features:

  • Full stroke adjustment
  • Low power inching
  • Universal die bolster punching up to 38mm as standard
  • Punch table with multi-purpose bolster - removable table block for overhang channel/joist flange punching
  • Wide applications - for large hole punching, crimping, tube notching, bar bending, sheet bending, punch press applications
  • Machines with low maintenance requirements
  • Overload relief on hydraulic system
  • Interchangeable bearings, seals and valves readily available from stockists of hydraulic equipment

Standard Equipment:

  • 22mm punch and die
  • Punch adaptors
  • Swing away punch stripper holder
  • Easy change punch holder
  • Universal die bolster
  • Punch table with guides
  • Service toolkit
  • Workstation guard
  • Instruction, operating and maintenance manual
  • Hydraulic oil fill

Optional Equipment

  • Minimum Deform Stripper Assembly: Minimum deform stripper assembly to give minimum deformation while punching close pitch holes in flat bar.
  • Quick Tool Change: Quick change punch holder. Only needs to turn the punch holder by 90º to lock in position.
  • Sheet Bending Unit: Sheet bending unit with multi-vee block (with 10, 20, 24 and 40mm wide V-openings, all 85º).

Marking up to 3x3 meters

FlyGantry offers a full gantry beam delivery system. By moving the head in the XYZ marking of large areas without moving the parts offers an alternative to a moving XY table. The FlyGantry offers a smaller footprint but can provide marking up to 3 x 3 meters if required.

In addition to a smaller footprint than a traditional XY configuration the Fly Gantry provides for marking of both large and very heavy parts that can stress a moving XY table or can shift parts in fixutres when marking. Very high accuracy and precision with the gantry configuration. The XYZ system is supported from the ceiling of the machine.

Advantages: compatness, free space and easy maintenance

The advantage is the compactness as well as free space for parts and shuttle, and easy maintenance. All the movements are on re-circulating ball slideways and are driven by a preloaded class ISO5 ball screw. Motors are closed loop with integrated encoders of 2048 lines/rev. Useful travel can be 30 X 30 ”(XY) x 15inches (Z) mm but these dimensions can be changed according to the final design requirements up to 3 x 3 meters.

Joystick

Maximum speed is 500 mm/sec . Accuracy: ±100 microns. Completed with joystick for accurate XYZ movement in axis positioning and instant focusing. The joystick is positioned close to the working console with the monitor, keyboard, trackball/mouse (new technology merging a red hene dot with a red hene lighted line for fast and accurate focusing).

Software

System is completed with computer, FlyCad and FlyControl software for drawing in CAD program, operation of the laser, and diagnostic software for trouble shooting remotely. The laser is capable of surface marking, annealing, deep engraving to .020 and ablating coatings.

Optional bar code reader and Data Matrix reader to mark directly from company data base or routing sheets to minimize operator error. Hepa Filtration system available to eliminate fumes and particles while marking.

Automatic splitting of the drawing

FlyCad software is a proprietary software with 32 bits windows application that runs on XP Pro, Vista, 7, 8 (32 or 64 bits). It supports automatic splitting of the drawing so that the operator merely makes a plain drawing of the part and the software will move the axis and the marking accordingly.

It is possible to use all TTF fonts, single stroke fronts (AutoCAD style), Data Matrix, bar codes, logos, text, serial numbering, date codes. FlyCAD software can support up to 9 motors.

Motors

The motors command as well as carry out special functions like replay, split, parking etc. are native commands of flyCAD. The motors have an integrated encoder of 2048 lines/rev and are connected to the Computer by a serial bus.

Combining productivity with the possibility to mark single parts

Revolutionary in offering increased process through-put, the Rotomark-X is the first machine that combines the advantage of loading/ unloading in with 2 or 4 station index table along with a state of the art system that moves along the x axis.

High productivity

The X-axis stroke is 500mm and therefore the actual marking area is of 100x600mm or 150x650mm depending on the lens installed. Rotomark-X is designed for those who need high productivity (+27% compared to competing machines) or have to mark parts with considerable dimensions. It is also extremely practical when you have to mark an individual part or an array of parts.

Z axis

Basically, the machine has a two-sided work table: an automated side with the indexed table, and the manual side which can be accessed through the back door. The cam mechanism of the table is fast, precise, and repeatable. Light curtains to protect the table are available as an option. The Z axis, operated by the FlyCad marking software allows the operator to mark parts of different thicknesses from 0 to 200mm.

Smart Focus Technology

The motor comes with integrated encoders and can also be controlled via a joystick. This state of the art Smart Focus Technology is a proprietary technology that allows the operator to utilize the preview function and immediately focus the laser beam and center effortlessly to begin marking.

Marking on flat surfaces or complex geometries with curves or complex corners results in finding the correct position for optimal marking. The fume exhaust filtration system is located inside the marking system.

Removing fumes

A special pneumatic device moves the extraction nozzle closer to the part to be marked resulting in high efficiency in removing fumes. The control console is adjustable and can easily be positioned close to the workstation.

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Ideal for C02 type applications

T Machine- the latest generation 3 AXIS High Speed Galvo provides for marking very large wide web area up to 60 x 60 inches. Ideal for C02 type applications: textiles, glass, stone, marble, granite, paper, wood, acrylic and other plastics for vector and raster marking and cutting.

Available also with Fiber ( 10, 20, 30, 50, 100 watt), Diode (12 watt) , YV04 (C02 10, 20, 30 50, 100 watt ), Green or Fiber Green.

Software

System is completed with computer, FlyCad and FlyControl software for drawing in CAD program, operation of the laser, and diagnostic software for trouble shooting remotely. The laser is capable of surface marking, annealing, deep engraving to .020 and ablating coatings.

Eliminate fumes

Optional bar code reader and Data Matrix reader to mark directly from company data base or routing sheets to minimize operator error. Hepa Filtration system available to eliminate fumes and particles while marking.

FlyCad software is a proprietary software with 32 bits windows application that runs on XP Pro, Vista, 7, 8 (32 or 64 bits). It supports automatic splitting of the drawing so that the operator merely makes a plain drawing of the part and the software will move the axis and the marking accordingly.

Motors

It is possible to use all TTF fonts, single stroke fronts (AutoCAD style), Data Matrix, bar codes, logos, text, serial numbering, date codes. FlyCAD software can support up to 9 motors.

The motors command as well as carry out special functions like replay, split, parking,.. : native commands of flyCAD. The motors have an integrated encoder of 2048 lines/rev and are connected to the computer by a serial bus.

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  • Kingsland Punching machine up to 175 ton
  • twin hole punching unit with adjustable centre distance from 76 up to 210 mm
  • Kingsland standard tooling: 9001 punches and 9023 dies
  • I-beams up to 400mm and 12m long, larger formats or longer available on request
  • flat bar up to 400mm
  • High speed feeder with roll conveyor
  • output conveyor, single or double. Any length required
  • CNC control: the robosoft HK-A1-001
  • Windows control available as option
  • DSTV data automated processing available on request.

Specifications Mega-Flex with second X-axis 

A high-performance, high-gantry machining center

This machinery is equipped with the most advanced and mature technology to ensure a long working life and a good anti-vibration capability. It also has the latest Siemens 840D CNC machining features according to the latest CE manufacturing standards.

The machine construction is driven by an experienced team of engineers in mechanics, electrics, hydraulics, pneumatics, automation and application software.

Completely different

This machine type is completely different in comparison with the traditional bed frame machine type: a high gantry machining column upon the beams of a strong U form foundation. The big advantage of this machine construction is that dynamics are independent of the work piece weight.

2 working zones

The working zone can be split up in 2 working zones : while machining a work piece in one of both working zones, in the other zone a finished part can be unloaded and a new part loaded. This working principle is named “pendular working”.

Between both working zones a movable door is closed to fulfill safety regulations. In both working zones a tool change or milling head change can be executed.

Load/unload

On both sides of the safety area there are entrance doors in order to load/unload the work piece. When working in 2 working zones an extra control panel is foreseen.

The machine has a very strong foundation in order to optimize and to improve the accuracy, dynamics and overall machine performance.

Stability by beams

The U form foundation is consisting of 2 longitudinal beams on which the X axis of the machine is moving. Between these beams a floor plate is made to fill the empty space. Both beams of the foundation are consisting of armed concrete which ensure stability and isolation of vibrations.

In contrast with the moving bed frame machines the volume of concrete is much smaller:

  • the length of the foundation of this machine type is only half so long
  • the floor plate thickness can be limited between both beams
  • the depth of the foundation is less deep due to the beam construction

Ensuring accuracy and stability

The height distance between the X and Y axis is also much smaller in comparison with the traditional bed frame machines. Using this construction principle the accuracy and stability are ensured.

Second X axis (Patented)

To guarantee high dynamics and speed the machine is standard foreseen with a second X axis, named X2: while the big and strong X axis bridge is blocked, the X2, Y and Z axis take over all machining work.

The X2 axis is a “patented system” with a travel of 1.000 mm for high dynamic machining possibilities: operations below 1.000 mm in X and full width in Y can be done by this separate X2 axis with higher dynamics and speed than the main X axis.

  • The KINGSLAND SUPER QUICK TOOL CHANGE.
  • The KINGSLAND SUPER QUICK TOOL CHANGE.
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Guillotine shears have several advantages above swingbeam type shears. They are made to cut several material types and thicknesses and have no twist in the frame like swingbeam types.

New operator control

On the HSLX models, the beam rake angle and the blade gap setting are controlled by the new SC90 operator control. We adjust the rake angle on the HSLX guillotines by pumping more oil into, or releasing oil out of the right cylinder.

To set the blade gap, we have 2 hydraulic cylinders which push the ram of the blade gap forward or backwards. The ram is guided between 4 spring loaded bearings.

A conventional hydraulic press brake with adjustable cam system

The PPM press brake line is our hydraulic conventional line, ranging from 40T to 320T with bending lengths of 1600mm up to 4300mm. These high precision machines have a mechanical depth-stop integrated in both hydraulic cylinders. Ram parallelism is guaranteed by a sturdy solid torsion bar which connects both sides of the ram.

The bending accuracy is 0.01mm and we offer a motorized backgauge on all machines. All machines use standard European top style tooling and Haco style or European style bottom tooling.

0.01 mm bending accuracy

Both mechanical depth stops are integrated inside the hydraulic cylinders. This keeps the depth stops dust free and well lubricated. We guarantee a 0.01mm bending accuracy with this system, perfectly suited for air bending.

Most competitors offer systems which shut down the oil flow to the piston when a micro switch is reached. These systems are very sensitive to the temperature and viscosity of the hydraulic fluid and will mostly only guarantee a 0.025mm bending precision. Not accurate enough for air-bending.

Adjustable cam system

The stroke length and speed change point can be set very easy with an adjustable cam system on the side of the ram. The machines can be purchased with a motorized backgauge.


 

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Features:

  • full stroke adjustment
  • low power inching and adjustable stroke
  • universal die bolster punching up to 57 mm as standard
  • large punch table with multi-purpose bolster – removable table block for overhang channel/joist flange punching
  • machines with very low maintenance requirements
  • wide variety of applications – for large hole punching, crimping, tube notching, bar bending, sheet bending, punch press applications, etc.
  • deep throat depth as standard
  • overload relief on hydraulic system
  • interchangeable bearings, seals and valves readily available from stockists of hydraulic equipment
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  • thicknesser
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Features:

  • full stroke adjustment
  • low power inching and adjustable stroke
  • universal die bolster punching up to 57 mm as standard
  • large punch table with multi-purpose bolster – removable table block for overhang channel/joist flange punching
  • machines with very low maintenance requirements
  • wide variety of applications – for large hole punching, crimping, tube notching, bar bending, sheet bending, punch press applications, etc.
  • deep throat depth as standard
  • overload relief on hydraulic system
  • interchangeable bearings, seals and valves readily available from stockists of hydraulic equipment
  • CNC Punch Cutting line for flat bar

The most budget friendly machines in our shearing line

Our TS guillotines are the most budget friendly machines in our shearing line. The TS machines are guillotine type shears. This means that the cutting action is a scissors cutting action. The hydraulic cylinders on the TS shears are positioned directly underneath the ram and pull the ram in a downwards direction.

Guillotine shears have several advantages above swing-beam type shears. They are made to cut several material types and thicknesses.

All TS guillotines are standard fitted with the new SP9 control, conveniently located at the left hand side of the machine, within the immediate reach of the operator.

Quick manual blade gap

The quick manual blade gap adjustment is located at the front of the machine on 6mm models, or at the rear of the machine for 12mm models. Blade gap adjustment ranges from 0,05mm for very light sheet thickness and progressively increases up to the maximum blade gap required for heavier shear capacities.

The rake angle is electro-hydraulic driven and controlled from the operator pane. The angle adjustment moves between 0.5° for thin sheets and 3° for thicker sheets.

The right pressure setting

The sheet hold-downs on the TS guillotine models are hydraulic controlled and use a separate hydraulic circuit with separate pump. A pressure activated switch is used for the right pressure setting.

Table blocks: advantages

TS guillotines have table blocks on all models instead of solid tables. The table blocks have several advantages:

  • It's easier for the operator to grab the sheet from the side
  • Less chance of smashing fingers between the work piece
  • The table and the dirt from hot rolled steel will not lie down on the table but will fall in between the blocks

We offer blocks with ball transfers as an option on all machines


 

CNC & conventional lathe machinery

FAT, a member of the Haco Group, is Europe’s leading manufacturer of conventional and CNC lathe machinery. The powerful FAT lathes or turning machines are used all over the world, especially in Western Europe and North America, but also in South America and the Far East. With over 60 years of experience in lathe building, we deliver top performance lathes at competitive prices.

Discover our full range of turning machines here. Should you have any questions, please don’t hesitate to contact us

A manual/CNC high- precision lathe combination

The newest Siemens SINUMERIK 840 D SL Manual Turn control system and AC drives make it the most modern production unit for manufacturing very complicated parts made as one-offs or in small batches.

When the machine is additionally equipped with such options as hydraulically operated power chuck and tailstock, chip conveyor, live tooling, automatic selection of spindle speed range and electric automatic 8-station turret, it offers efficiency of the most modern flat bed CNC lathe.

TUR MN TYPES:
  • 560
  • 630 / 630A
  • 710 / 710A
Distance between centers is 1000 – 2000 – 3000 - 4000 mm

 
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Our high speed shear

The SST model is our high speed shear. The swing-beam movement of the cutting beam with a small rake angle ensures optimum quality of the cut and minimises the distortion of the sheet, even when cutting narrow strips.

This results in less wear on the cutting blades, as the blades will make contact at one point only. As the rake angle cannot be adjusted, these machines are only manufactured up to a maximum sheet thickness of 4mm.

The down stroke beam movement is produced by hydraulic pressure, and the return by nitrogen pressure.

Long term reliability

The high rigidity solid frame is of welded steel construction and ensures high stability, precision and long-term reliability.

The ball-screw backgauge which follows the rotary movement of the cutting beam, assures an optimum sheet removal.

Doubled cutting speed

Cutting speed can be doubled by switching of 1 hydraulic cylinder and decreasing cutting capacity. Rapid and precise blade clearance is adjusted by a single handle on the side frame.

Standard Features:

  • Hydraulic motor-pump group arranged in the front under the table of the machine, leaving the rear completely free for easy removal of cut material
  • Motorised ball-screw backgauge
  • Cutting line illumination
  • Side frame gap
  • Independent hydraulic hold-downs
  • Possibility increasing the production speed, by decreasing the capacity
  • HACO SP9 control for positioning of the backgauge 
  • Quick manual blade clearance adjustment by single handle on the right hand side of the machine
  • Squaring arm with T-slot, scale and tilting stop
  • Hand safety guard 
  • Back safety light combined with side safety fences, for ease removal of sheets
  • Foot control pedal
  • Operation & maintenance manual

A lathe designed for heavy loads and superior surface finish

The high precision ballscrews for X & Z axis are mounted on high precision bearings to enable sensitive movement. The drive for Z-axis is transmitted to the ballscrew via cogged belt from a Siemens AC servomotor, located on the left-hand side of the machine.

After stress relieving treatment and precise machining all bed castings are equipped with hardened guideways which results in a long-life accurate operation of the lathe. The headstock is also based on a modern compact design.

The heavy duty spindle is supported by a combination of double-row cylindrical roller bearings and double-direction angular contact thrust ball bearings.

TUR MN Types:
  • 800
  • 930
  • 1100
Distance between centers is 2000 – 3000 – 4000 – 5000 – 6000 mm (other lenghts on special request).

 

Our custom designed heavy duty guillotines

The Heavy Duty HSL(X) are our custom designed heavy duty guillotines. Cutting capacities vary from 6mm to 32mm material thickness and from 3000mm to 12000mm cutting length. They feature the same automated functions as the HSLX models but they also apply a nitrogen accumulator for fast return of the cutting beam.

 

A lathe with a high positioning accuracy and higher repeatability

For the longitudinal travel of the saddle in 2m and 4m machines is used a very rigid ball screw of 80mm diameter. The 6m and 8m long machine has a geardrive (pignon with rack) in longitudinal axis.

TUR 1150/1350/1550 MN is equipped with Linear Measuring System in the X-axis as standard. The Linear Measuring System ensures a high positioning accuracy and higher repeatability.

Eliminating deviations

The linear measuring system eliminates deviations of position due to expansion of the ball screw because of temperature fluctuations or play between nut and screw any other mechanical play.

Tailstock

The heavy-duty tailstock allows bigger workpiece loads and reduces vibration during heavy rough cutting. The extra large 200 mm diameter quill is hardened and has a built-in live centre with MT 6 Taper.

The tailstock is on an air cushion for easy movement as standard. The tailstock can be easily positioned by carriage using a quick-released coupling. Hydraulically operated tailstock is offered also as an option.

TUR MN types:
  • 1150
  • 1350
  • 1550

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Low maintenance

On the cutting station, angle iron can be cut on every angle from 45º up to 90º, both internal and external, without any adaptations to the machine.

Flanges from larger angle-iron can be mitre cut with the shear. Moreover, the machines are equipped with centralised pressure lubrication - being one feature of the low maintenance requirements.

Extensive range of standard equipment

The universal steelworkjers are delivered with an extensive range of standard equipment, such as large heavy-duty tables on the punch-, shear-, and notching station. Easy adjustable holddowns to enable production in a safe and accurate way are fitted on every station. Free standing on suitable floor, they just need electrical connection to be ready to work.

Together a conventional and a CNC high-precision lathe

TUR SC (560, 630, 710, 800, 930, 1100) is together a conventional and a CNC high-precision lathe. Equipped with Siemens SINUMERIK 802D SL control system and servo motors it became a production unit for manufacturing the high-precision, complicated parts made as one-offs or in small batches.

The great advantage to the user of this lathe is the possibility of employing the highly developed techniques without any special knowledge of programming. Reduced machining times, the highest and uniform precision of all parts in the batch as well as taking away from the operator his routine work demonstrate the new level of production efficiency.

Operate in the conventional manner

The TUR SC lathe is equipped with control elements traditionally used on modern manual centre lathe, such as hand wheels and the digital readout system. Therefore the machine offers to its operator the possibility to operate it in the conventional manner.

The sequence of motions can involve a single element of machining, a fixed cycle or a complete program. The first steps are easy to master and you can then gradually increase the level of complexity. Right through to user-friendly Easy-step programming and ready cycles.

High torque at low speeds

The spindle speed is infinitely adjustable from the minimum until maximum speed. CCS is programmable. To ensure a high torque at low speeds, the machine is equipped with a 2 speed range gearbox which is automatic programmable as standard.

The machine is as standard equipped with manual quick change tool holder (Multifi x C). Steady rest and chip conveyor are optionally available.


 

A plasma cutting machine with integrated fume exhaust chambers and bolted-on cutting table

The HACO KOMPAKT has a sturdy welded monobloc frame structure, with integrated fume exhaust chambers and bolted-on cutting table. Mounted on the sides of this stable structure, the linear guide-ways guarantee a very precise movement (along the length of the machine) of the gantry, which is driven by 2 X-axis motors with rack-and-pinion transmission.

Plasma cutting head

On the gantry, the Plasma Cutting Head (High-Definition or Conventional Plasma Torch) is driven by 1 Y-axis motor with rack-and-pinion transmission and 2 oversized linear guides. The height movement of the torch is driven by a DC motor and ball screw. During the cutting process, the plasma arc voltage automatically takes control of this axis.

Control system: optimum operator convenience

The APC59-T Control is a graphical CNC Control System, with a 15” TFT touch screen mounted on a separate stand in front of the machine for optimum operator convenience. The touch panel effectively reduces the number of keyboard and button actions to an absolute minimum, allowing the user a straightforward, intuitive control of the entire production cycle.

The highly advanced software raises the bar for other plasma software on the market. The simple layout of the user-interface allows direct access to the desired functions, thus creating optimum operator convenience.

Consumable lifetime

Depending on the specific production requirements, the appropriate cut chart, or technology table, can be chosen within seconds. The software automatically displays the correct consumables for an efficient plasma head setup. The software also keeps track of the lifecycle of the consumables letting the operator know when a certain consumable is nearing the end of its use. This way new consumables can be ordered in time.

Rotation of the cutting program is also possible, in case the sheet is too heavy to put parallel to the machine table.

Hypertherm Plasma Sources

The HACO KOMPAKT can be delivered with various Hypertherm Plasma Sources, which are specifically designed to be mounted on X-Y cutting tables. It consists of a DC power supply, a gas console, the RHF console, the torch and all the cable and hose connections.


 


 

Heavy duty 4-guideway lathe designed for highly efficient machining of long and heavy workpieces

FAT HACO has increased its range of CNC turning centres with the addition of the TUR 4 MN series of heavy duty lathes, developed for rough and finish turning of heavy steel and cast iron workpieces.
  • Turning diameter: up to 3 000 mm
  • Distance between centres: up to 22 m
  • 4 independent guide ways
  • Component weight: up to 100 T
  • Turning torque: up to 300 000 Nm

The whole machine concept and design is based around an extremely rigid cast iron step-bed, with 4 hardened guide ways to assure maximum stability.

Total consistency

The integration of innovative mechanical features, advanced programming techniques and a powerful control system results in a quality CNC lathe capable of high precision rough and finish machining, contouring, precise taper turning, threading and facing, with the constant cutting speed feature ensuring total consistency.

Developed in co-operation

Different options, both standard and bespoke if required, enlarge the machines' capabilities on turning, milling, drilling or grinding. TUR 4 MN machines can be configured and, if necessary, developed in close co-operation with the client in order to meet the individual users' needs and dependent on the application.

We are proud to announce that we have already been successful in securing several TUR 4 MN projects and orders from Thyssen Krupp in Germany and Ellwood City Forge in the USA.


 

Work Piece Length

6.250 up to 30.250 mm

246.1 " up to 1,190.9 "

Work Piece Width

550 mm

21.65 "

Work Piece Height

370 mm

14.57 "

Rapid X

80 m/min

52.5 "/s

Rapid Y

60 m/min

39.4 "/s

Rapid Z

60 m/min

39.4 "/s

A CNC cutting system designed to be reliable, cost-effective, and meet your high performance cutting requirements

The EcoCut CNC cutting system is designed to be reliable, cost-effective, and meet your high performance cutting requirements. The Ecocut CNC series are built to ensure a smooth and accurate performance. It is equipped with a Hypertherm cnc control system, precision linear guide ways and self aligning plasma torch collision device, automatic height control and automatic ignition system.

The HACO EcoCut base, consists of welded profiles over the entire length which result in an extremely rugged machine frame. The gantry of the machine rests on oversized linear guides, mounted on the welded profiles, and is driven by two brushless AC Servo motors with rack-and-pinion system (double X-axis drive).

Perfect parallel movement

The correct positioning is assured by high-resolution encoders, directly mounted on the motors. The synchronised system of the two motors assures perfect parallel movement of the gantry over the linear guides. Cutting Table: dry sectionized downdraft or water table is separately from the rails.

Automatic height positioning

The EcoCut's gantry can accommodate multiple stations such as plasma and/or oxy torches. Included is a Torch Height Control (PTHC) unit, monitoring the Z-axis (by brushless AC Servo motor) for the automatic height positioning of the torch during the cutting process.

During the cutting process, the PTHC unit measures the Arc Voltage and adjusts the Z-axis height to maintain a constant distance from the sheet for optimum cutting results.

Correct cutting height

Each oxy-fuel torch carrier has an automatic flame ignition for the torch, as well as an integrated capacitive sensor "Hypertherm OHC" that controls the Z-axis movement (by brushless AC Servo motor ) for correct setting of the cutting height.


 

A turning center providing a significant increase in productivity and results in increased profitability

The 70° inclined bed ensures optimum swarf removal, easy setting and inspection of the tools and optimal acces to the workpiece for the operator.

The FCT 700 lathe is equipped with a 12-station bi-directional toolturret with standard static VDI 50 tooling, which results in lower toolholder costs. Optionally there is available toolturret with driven tools, which in combination with the continuous C-axis enables complicated milling, drilling and tapping operations.

Optionally equipped with Y-axis

The FCT 700 can be optionally equipped with Y-axis (VDI 40) to enable off centre drilling, milling operations and surface milling. Other additional options as measuring system on the X-axis, tool presetter, hydraulic steady rest are possible on demand.

Programmable tailstock with hydraulic clamp/unclamp system, built-in live center and automatic positioning (option) provides as well easy setting as bigger workpiece machining.

2-step gearbox

To achieve a higher torque at lower speeds for heavy machining of big workpieces, the machine can be optionally equipped with an automatic 2-step gearbox.


 

A modern, high-performance item of equipment used throughout a wide spectrum of applications 

The cutting table of the PROXIMA is separated from the gantry and IPE Profiles. It consists of approx. 500 mm wide scrap bins with integrated fume extraction doors. These doors are opened automatically by pneumatic valves which are controlled by the position of the gantry. The selective opening of the doors thus guarantees very efficient fume extraction, an absolute requirement for plasma cutting applications.

A grid is put on top of the scrap bins, and on top of this grid is put the frame of the cutting table. The cutting surface itself is made of upright, slightly curved metal strips over the entire width of the machine. These metal strips can be cut on the machine itself for later replacement.

The HACO KOMPAKT can be delivered with various Hypertherm Plasma sources, which are specifically designed to be mounted on X-Y cutting tables.

Intuitive control of the entire production cycle

The APC59-T Control is a graphical CNC Control System, with a 15” TFT touch screen mounted on a separate stand in front of the machine for optimum operator convenience. The touch panel effectively reduces the number of keyboard and button actions to an absolute minimum, allowing the user a straightforward, intuitive control of the entire production cycle. The highly advanced software raises the bar for other plasma software on the market.

Simple user-interface

The simple layout of the user-interface allows direct access to the desired functions, thus creating optimum operator convenience. Depending on the specific production requirements, the appropriate cut chart, or technology table, can be chosen within seconds.

Efficient plasma head setup

The software automatically displays the correct consumables for an efficient plasma head setup. The software also keeps track of the lifecycle of the consumables letting the operator know when a certain consumable is nearing the end of its use. This way new consumables can be ordered in time.

Rotation of the cutting program is also possible, in case the sheet is too heavy to put parallel to the machine table.


 

The smallest CNC slant bed lathe in FAT’s product range.

The machine is equipped as standard with: Siemens 840 D SL CNC Operate,  CNC controlled tailstock, 12-position tool turret,chip conveyor.There are three different distances between centers (600, 800 and 1000mm) and three different spindle bore diameters (55, 65, 80mm) available.

Large range of optional equipment, as driven tools, C-axis positioning, hydraulic chuck, part catcher and bar feeder makes of FTM 165 a very efficient metalworking unit.


 

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Standard equipment

  • punch adaptors
  • swing away punch stripper unit
  • easy change punch holder
  • universal die bolster
  • heavy-duty punch table with scales, guide and backstop
  • service toolkit
  • work station guard
  • instruction, operating and maintenance manual

A versatile, powerful production turning centre

The machine is equipped with a Siemens 840D SL CNC system with ShopTurn conversational programming system for turning and milling, Fanuc 0i-TD is optional.

The machine can be equipped with a number of different hydraulic power chucks, various tool turrets with static or live tooling, hydraulic self-centering steady rest, C-axis, Y-axis, B-axis milling head, tool changer, boring bar attachment, chip conveyor, sub-spindle etc. bringing you a versatile, powerful production turning centre.


 

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1)      Punch station
The easy tool change system and swing-away stripper with fast manual adjustment assures a quick setup and is designed for a wide range of punching applications.

One of the highest quality plate bending rolls

Four roll hydraulic forming machines are characterized by a high production output because finished parts are obtained in one pass and in a user friendly, comfortable operation.

Made in Italy, the 4HBR models are one of the highest quality found on the market. The 4HBR models have both the upper and lower roll powered by a hydraulic motor with planetary gearbox, transmitting the power directly to the rolls without losing force. This technology makes the HACO 4 roll double pinch plate bending roll one of the best rolls on the market today.

Spherical roller bearings

The rolls are made of high quality forged steel, induction tempered and hardened and we polish the rolls after hardening. We also supply special rolls for certain jobs upon request.

We use double spherical roller bearings for the rolls in stead of bushings to eliminate bushing tolerances and friction which results in energy loss.

Special washer

The bearings are pre-lubricated and protected by a special washer which doesn't need any lubrication for the entire life of the machine

There are several advantages on a 4 roll machine:

  • We can clamp the plate lightly between the 2 center rolls during the squaring of the sheet and bring the back roll up to assist. 
  • Better pre-bend performances because we can clamp the work piece firm between the 2 center rolls during pre-bending which eliminates slipping of the work piece 
  • Smaller flat ends can be made because the work piece is firmly clamped during the pre-bend operation. This results in many cases in no extra operations before seam welding the part. 
  • Tighter diameters van be rolled than a 3 roll machine

Standard features:

  • Two hydraulic readouts for the positioning of the bending (side) rolls 
  • Hardened rolls 50 to 55HRC 
  • Hydraulic conical bending device 
  • Hydraulic drop-end 
  • Centralised ergonomic control panel 
  • Hydraulic overload protection safety system 
  • Operating and instructions manual

 

1000 mm swing over bed with distance between centers from 1500 up to 7500mm

The new FAT FTM 1000 slant bed CNC lathe has a heavy duty 60° inclined bed with 70° column. The swing over bed is 1000 mm with distance between centers from 1500 up to 7500mm. The machine is equipped with a Siemens 840 D SL CNC system with Shopturn application for turning and milling.

In standard execution there is a heavy duty spindle with bore of 140 mm on FTM 1000 and 220 mm on FTM 1000A. The machine can be equipped with different hydraulic power chucks. Driven tools are optionaly available on standard 12-position toolturret (VDI 60).

Complicated operations

In combination with the continuous C-axis, the machine can carry out complicated milling, drilling and tapping operations. For working on long boring bars, as a special option, there is available also 9 position tool disc which is working with the standard toolturret. On the disc there are 6 positions of VDI60 (static or driven tools) and 3 positions for tool holders according to DIN69881.

Additional options: 

  • C - axis positioning: the spindle is driven by main motor, with hydraulic brake on spindle, spindle encoder for positioning every position (+/- 0,05º). 
  • Y - axis - two types possible: - integrated with machine with stroke ± 200mm, - integrated with Sauter tool turret with stroke ± 80 mm. 
  • B - axis The axes are driven with servomotors through ball screw drives, utilizing roller guideways in X and Y axes for high speed movement and slide ways where high stiffness is needed. The ball screws are driven by brushless motor, toothed belt reduction unit and preloaded nuts. 
  • The massive tailstock is positioned with the saddle with hydraulic clamp/unclamp and hook-up operation (hydraulic live quill is standard). Programmable tailstock with separate drive system is an option. The design of tailstock provides also easy setting and high stiffness.
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See more about Sima products and services on the Sima Industry website.

Sima
Boulevard Industriel 99
B-7700 Mouscron

T.: +32 56 85 62 00
E.: sima@sima.be
W. www.sima.be

One of the best rolls on the market today

The rolls are made of high quality forged steel, induction tempered and hardened and we polish the rolls after hardening. We also supply special rolls for certain jobs upon request.

We use double spherical roller bearings for the rolls in stead of bushings to eliminate bushing tolerances and friction which results in energy loss.

The bearings are pre-lubricated and protected by a special washer which doesn't need any lubrication for the entire life of the machine.

Very efficient power transmission

We connect the hydraulic motors together with planetary gear drives directly on the rolls. This has the advantage of a very efficient power transmission from the motors to the rolls without secondary transmissions and clutches. This system offers the best torque under every work condition.

Parallelism

The parallelism of the rolls is controlled by massive torsion bars. We eliminate parallelism problems often found on electro hydraulic and electronic systems. This system also gives you the possibility of tilting the rolls for cone work and return to the initial position in a couple of seconds.

Standard features:

  • Two hydraulic readouts for the positioning of the bending (side) rolls 
  • Hardened rolls 50 to 55HRC 
  • Hydraulic conical bending device 
  • Hydraulic drop-end 
  • Centralised ergonomic control panel 
  • Hydraulic overload protection safety system 
  • Operating and instructions manual

 

Hydraulic & mechanical press system

Bret and Bliss, both members of the Haco Group, specialize in designing and manufacturing presses. Bliss has been producing hydraulic and mechanical press systems for over 100 years, Bret has been developing mechanical presses for over 90 years. Always driven by the desire to be the best. So if you are looking for a reliable, efficient press system, this is where you will find it! 

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A stronger and higher quality machine than most other manufacturers but still at a very competitive price

The HACO HPR series are profile rolls also called angle rolls. We used the same technology as our 3 and 4 roll plate bending rolls which results in a stronger and higher quality machine than most other manufacturers but still at a very competitive price.

The HPR series rolls can bend almost every profile and section in steel, stainless and aluminium and are virtually maintenance-free.

Standard features:

  • Heavy steel manufactured frame, machined on CNC machining centres for the best accuracy 
  • 3 direct driven rolls, with hydraulic planetary motor to eliminate gear boxes, connecting arms synchro devices and clutches 
  • 2 forming rolls for reduction of flat ends 
  • Double roll spherical bearings SFK or equal = maintenance-free and maximum rigidity 
  • Hydraulic motors attached directly to each planetary drive, eliminating the loss of torque 
  • Modular tooling which can be configured to roll most standard sections. Special tooling can be ordered for rolling pipe, tubing or channels the hard way. 
  • Control panel on wheels

 

 

Our smallest high precision corner notcher, built in a sturdy monoblock construction, made to last 

This MINI can notch a 90 degree angle in 4mm mild steel with maximum length of 220mm. The MINI has a large working table with 2 adjustable quick set stops and scales. The blade area is covered with a plexi cover to guard the operator.

The MINI is delivered as a ready-to-use package with full oil tank, manual and 1 set of blades installed.

Standard features

  • 2 Positioning stops with scale, adjustable every 15°
  • Automatic blade gap adjustment 
  • Foot-pedal control
  • Transparent safety guard
  • Large working table
  • Dovetail slots and scales
  • Hydraulic Oil
  • Instruction manual

 

 

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Work Piece Length

6.250 up to 30.250 mm

246.1 " up to 1,190.9 "

Work Piece Width

1.300 mm

51.18 "

Work Piece Height

650 mm

25.59 "

Rapid X

60 m/min

39.4 "/s

Rapid Y

60 m/min

39.4 "/s

Rapid Z

60 m/min

39.4 "/s

plasma cutting software

HACOSoft CAD

The HacoSoft Cad module is equipped with basic drawing aids, and some special functions to help you avoid open contours and double lines.Importing from dwg and dxf and optional 3D importing and unfolding is possible.

This module is identical for all HACOSoft extensions: HacoPlasma,HacoPunch, HacoLaser and HacoBend 3D.

Duct-folding is optionally available.

A punching machine that converts your workshop into one with the highest productivity

The Haco Series Q5 CNC punching machines convert your workshop into one with the highest productivity and flexibility that can be achieved with a CNC sheet metal machine. 

With 22 or 30 tons high speed servo hydraulic punching head, rotation axis for all tools, and standard interpolation parameters, the Haco series Q5 is the perfect and most flexible CNC turret punching machine. The large fully-brushed sheet support tables and the standard repositioning cylinders, allows for standard sheet sizes to be processed easily.

punching software

HACOSoft CAD

The HacoSoft Cad module is equipped with basic drawing aids, and some special functions to help you avoid open contours and double lines. Importing from dwg and dxf and optional 3D importing and unfolding is possible.

This module is identical for all HACOSoft extensions: HacoPlasma,HacoPunch, HacoLaser and HacoBend 3D.

Duct-folding is optionally available.

laser cutting software

HACOSoft CAD

The HacoSoft Cad module equipped with basic drawing aids, and some special functions to help you avoid open contours and double lines. Importing from dwg and dxf and optional 3D importing and unfolding.

This module is identical for all HACOSoft extensions: HacoPlasma, HacoPunch, HacoLaser and HacoBend 3D

Duct-folding is optionally available.

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Multi-Flex TH 30.250 mm 

The Multi-Flex TH is an ideal machine for finishing heavy aluminium & steel profiles nested over a full bar length. Due to the large profile section we are also albe to finisch frames used for mass transportation. The Multi-Flex is a Gantry machine with 2 x 5-axis milling motors of 18 KW, 25 KW or 39,5 KW with a tool turret of 36 places.

At this large profile section,  width 1.300 mm x heigth 650 mm, we are albe to measure, drill, tap, mill and saw. The result of the measure probe will be automatically compensated in the NC-Program. Clamps (2 x 8 up to 2 x 16) are placed with the columns of the machine or they are motorized by themselves.


Specifications 5-Axis Gantry 

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Accuracy in positioning

The CNC reads the ram position from independent linear encoders while monitoring and adjusting the proportional valves, producing a double-closed loop system. Accuracy is further ensured by mounting the linear encoders on a C-frame connected to the bed, rather than directly on the side frames, so deflection of the side frames and pressure loads do not affect positioning.

CNC drill machine: Drillflex

Horizontal, single spindle CNC drill machine T

The Drillflex is a horizontal, single spindle CNC drill machine. This affordable machine drills all kinds of profiles (members, sections, beams) with high accuracy. The profile is positioned on the drilling table and the drilling unit makes its CNC-programmed movements with the greatest precision.

The correct hole pattern for every profile

The principal profiles that can be processed by the Drillflex are flat bars, sections and square/rectangular hollow sections. The correct hole pattern is easily programmed thanks to the CNC control system.

Resize before or after

The machine accepts workpieces that have been sawed or milled to the correct length beforehand, but the workpiece can also be dimensioned after the drill pattern has been realized. You can choose the most interesting option depending on your specific production situation.

Would you like to know more about this affordable and accurate machine? Contact us today. 

The perfect CNC turret punching machine

With our 22 or 30 tons high speed servo hydraulic punching head, sheet dimensions 2000 x 1500 mm and rotation axis for all tools, the Haco Q3 is the perfect CNC turret punching machine. The large fully-brushed sheet support tables and the standard repositioning cylinders, allow for standard sheet sizes to be processed easily.

The user friendly TPS 84S Graphics controller offers everything you need to fit the high demands in contemporary punching. The high speed control, fast processing and intuitive user interface results in an innovative system capable of handling simple as well as complex tasks. From the initial idea to the production of parts, the TPS 84S Graphics is your ideal partner.

Standard features:

  • High speed servo-controlled punching head
  • 6 axis CNC TPC69T Graphics touch screen control with graphical programming
  • 4 Repositioning cylinders (2 upper, 2 lower)
  • 3 Hydraulic sheet clamps
  • 4 Vibration dampers
  • 12 or 20 tool stations complete with tool holders
  • Slug suction device
  • Part chute door 300x470mm
  • Quick tool set for tool alignment
  • CE optical safety light
  • Automatic oil spray machine

 

 

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A unique combination of plasma cutting machine and robot

The CombiCut comes with a standard Plasma and/or Oxy-fuel gantry cutting table. On the gantry, an axis can be equipped with a robot and/or a drilling unit. Any combination Plasma, oxy-fuel, drilling unit and Robot cutting is possible.

CombiCut workpieces can be used in several industries such as steel construction, offshore, shipbuilding industry, machine -and crane construction, road- and water construction, special 3D-pieces.

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Special profile cutting

This cutting is done in the section station of a steelworker.

If you would like more information on this product please contact us!

Everything you need to fit the high demands in contemporary punching

With our 18 tons high speed servo hydraulic punching head, sheet dimensions 2500 x 1500 mm and rotation axis for all tools, the Haco Q2 is the perfect CNC turret punching machine. The large fully-brushed sheet support tables and the standard repositioning cylinders, allows standard sheet sizes to be processed easily.

The user friendly TPC69T Graphics controller offers everything you need to fit the high demands in contemporary punching. The high speed control, fast –processing and intuitive user interface results in an innovative system capable of handling simple as well as complex tasks. From the initial idea to the production of parts, the TPC69 graphics is your ideal partner.

Standard features:

  • High speed servo-controlled punching head
  • 6 axis CNC TPC69T Graphics touch screen control with graphical programming
  • 4 Repositioning cylinders (2 upper, 2 lower)
  • 3 Hydraulic sheet clamps
  • 4 Vibration dampers
  • 12 or 20 tool stations complete with tool holders
  • Slug suction device
  • Part chute door 300x470mm
  • Quick tool set for tool alignment
  • CE optical safety light
  • Automatic oil spray machine.

 

 

 

Make so many drills without any movement of the profile 

In 3 Axis Drilling Machining, in drive way of the profile with the length of 500mm you can make so many drills without any drive of the profile which means the profile stays idle.

For example: if the holes 10mm and the distances between the holes are 40mm, you are able to drill 12 holes without any drive of the profile. And that means very big save form time.

Also there is one more advantage of 3-ADM system:

The profile that will be drilled is brought to the position in the marking unit the means of servo motor unit and it’s marked with the hydraulic stroke unit. Also, the profile is brought to band saw machine by the same drive unit and it is cut in the size that desired.

Features:

  • The profile which is completely worked is brought to the outfeed conveyor by infeed conveyor arm.
  • All the system are the same as in the 2 ADM the only difference is the third axis is Added to every spindle beside x and y axis. Advantage: in 2 ADM, the profile is brought the text drilled line position after one line is drilled.
  • Profile Drilling Center ADM 1200-40 CNC is considered as an integrated system. This system is consisting of Profile Drilling line input conveyor + ADM 1200 Drilling machine + marking unit + band saw + output conveyor.
  • With CNC (Computer Numeric Control) you will be able to control all the ADM 1200 CNC Drilling machine connected to this system. To drill the steel beams used on metal bridges and constructions, the profile should be located on the input conveyor. Then it will be moved and brought its position with the servo motors through the CNC, special variable screw drive groups and linear ball bearings.
  • In order to facilitate the movement of the beam on the conveyor, there is a mechanism of free rotation between the reducer and the rollers.

Load or unload sheets from a pallet onto a CNC Punching Machine

The SHEET TRANSFER 3015 is designed for the loading of sheets from a pallet onto the CNC Punching Machine, and the unloading of the punched sheet from the machine table onto a stacking unit. The main frame of the system is a rigid, bolted structure with over-dimensioned linear guides and motorised wagons. It consists of a:
Loading device with sheet seperation unit and thickness measuring unit:
  • The pallet with the sheets is put on an over-dimensioned frame structure with 2 magnets for the pre-separation of steel plates and 3 stop bars to gauge the material. The loading unit consists of a frame carrying the pneumatic suction cups and a special pneumatic system (front left corner) for separation of the sheets. This special pneumatic system shakes the front left corner of the sheet to separate the sheet from the one underneath, with extra help from a jet of compressed air through an air blowing device (adjustable in height).
  • The vertical movement of the suction cup frame has 2 speeds for better separation of the sheets. Once the sheet is lifted, a special device measures the thickness of the sheet to check whether only 1 sheet has been taken. If this is the case, a special intermediate table comes in between the lifted sheet and the sheet pallet, at the same height of the table of the punching machine.
  • At this point, the system waits for the punching machine to finish punching the previous sheet. When the previous sheet is finished, the new sheet is moved horizontally to the machine and is held at about 25 mm above the punched sheet on the punch table.
Unloading device with automatic stacker table:
  • At the same time, the intermediate table moves back above the stacking unit. As this intermediate table moves forward in the next loading cycle, a special device (comb system) will strip off the sheet from the table onto the stacking unit.
  • Both the loading and unloading cycles are PLC controlled. There is also an operator control panel for thickness entering and for system diagnostics, as well as a push-button board for manual operation of the system.
The SHEET TRANSFER 3015 is fully built according to CE regulations and is covered on 3 sides by wire net panels. The front side is protected by the optical safety system of the machine

 
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Automated bending or robot bending

Today's strict requirements concerning productivity, quality and production speed have led to an increasing demand for automated bending systems or robot bending systems. For several years now, Haco has improved upon its unique approach to automated bending.

Thanks to thorough innovations in software and hardware, a robot bending cell can now provide you with maximum precision, productivity and cost-effectiveness. But there are many more advantages to automated metal working.

1. High cost-effectiveness

A single Haco control steers both the press brake and the robot with just 1 production program. This means you need less staff to operate the machine. Furthermore, you can run more shifts, both at night and in the weekend.

2. Maximum productivity

Synchronized production processes, automated setup, programming while the machine is running,... the robot can process everything much faster and doesn’t need to be stopped so often. This way you can maximize your output.

3. Superfast software

The powerful Haco software ensures a superfast, all-in-1 production process. Based on a 3D drawing, the robot ‘brain’ simulates a solution for the folding sequence of the metal and at the same time it programs the machine. What used to take several hours, can now be done in minutes. This allows you to switch easily from one series to another and to produce smaller series from 30 to 80 pieces in a way that is still profitable.

4. Profitable production of smaller series

A robot bending cell can efficiently complete one job after another. No time is lost preparing the machine or installing the materials. This makes production more profitable, even for smaller orders. For exceptionally heavy or complex parts, even a single piece can be automatically produced in an economic way.

5. Constant quality

Automated bending cells are productive non-stop at a constant and high quality. Even after several hours, the machine still delivers precise results. Built-in sensors make sure angles are folded accurately and side lengths are measured correctly.

6. Compensation for the shortage of skilled personnel

Press brake operators need a very specific set of skills. This makes it quite hard to find suitable staff. Automated bending cells deliver top-notch results, even for complex parts, 24 hours a day and 7 days a week.


 

Work Piece Length

6.250 up to 30.250 mm

246.1 " up to 1,190.9 "

Work Piece Width

3.000 mm

118.11 "

Work Piece Height

650 mm

25.59 "

Rapid X

60 m/min

39.4 "/s

Rapid Y

60 m/min

39.4 "/s

Rapid Z

60 m/min

39.4 "/s

One of our most popular press brakes in today's modern sheet metal shops

The Euromaster has been developed as a modern press brake with electronic levelling and depth control Synchro in combination with a number of flexible and user friendly CNC controls at the choice of the customer.

In this system the Y1 and Y2 axes operate as an independent double acting hydraulic system. Both axes share the same oil supply but the flow to the valves as well as true position(s) of the ram are entirely and separately controlled by computer command.

Fast and accurate

The CNC reads the ram position from independent linear encoders while monitoring and adjusting the proportional valves, producing a double-closed loop system. By using this principle as well as the integration of the latest technologies, we have succeeded in developing a user-friendly, service-friendly, fast and accurate system.

Accuracy is further ensured by mounting the linear encoders on a C-frame connected to the bed, rather than directly on the side frames, so that deflection of the side frame and loads do not affect positioning. Accuracy is guaranteed up to 0.01 mm.

Working lengths up to 20 m

The Synchro system is such that it easily allows the coupling of two or more machines to obtain working lengths up to 20 m. In this configuration, machines can work independently as 2 separate machines with different applications or in tandem mode as one machine with double capacity and double bending length.

Hacobend 3D: the fastest bending software you'll ever see

Hacobend 3D is an extensive production preparation package that has been developed for the preparation and processing of 3D products for press brakes. Click here know more about the fastest bending software you'll ever see!


 

A very easy-to-use 3-axis press brake

Our Synchromaster range features user friendly controls combined with high accuracy. This brake is a very easy-to-use 3-axis machine with standard high speed backgauge and 2-axis ram control.

The servo-hydarulics system together with the linear scales and CPU system guarantees a bending accuracy of 0.01mm. The machine comes standard with 2-axis ram control and programmable tilt and a high speed servo driven single or double axis backgauge.

Hacobend 3D: the fastest bending software you'll ever see

Hacobend 3D is an extensive production preparation package that has been developed for the preparation and processing of 3D products for press brakes. Click here know more about the fastest bending software you'll ever see!


 

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Work Piece Length

10.750 mm & 30.250 mm

423.23 " & 1,190.9 "

Work Piece Width

3.500 mm

137.80 "

Work Piece Height

1.000 mm / 1.500 mm

39.37 " / 59.05 "

Rapid X

50 m/min

32.8 "/s

Rapid Y

60 m/min

39.4 "/s

Rapid Z

60 m/min

39.4 "/s

Rapid X2

60 m/min

39.4 "/s

1) Fits all Kingsland original tooling types 9001 & 9004

2) Can be fitted and retrofitted on most types of Kingsland machinery

3) No more loss of time looking for a C-spanner

4) A tool change becomes a matter of seconds

 

Automatically set blade gap settings

With the new SC90 control, the rake angle and blade gap settings are set automatically by entering the material type and thickness of the sheet to be cut.

The servo-driven backgauge on ball-screw in combination with the SC90 control, allows the operator to program different target positions for several cuts over one sheet and cut the sheets without any need to touch the operator control.

Hydraulic controlled hold-downs

The sheet hold-downs on the HSLX guillotine models are hydraulic controlled. The hold-downs use a separate hydraulic circuit with separate pump. A pressure activated switch is used for the right pressure setting. The hold-downs on both sides of the shear are installed closer together to cut small plates.

The HSLX guillotines come standard with a shadow light function, to be able cutting of plate, without the use of a backgauge.

The idea...

The idea behind SyncView originated by simply observing a press brake’s bending process and evaluating each step objectively. It became quickly apparent that the way in which the operator and the machine interact is often far from logical and efficient.

With the traditional press brake, the operator is actually ‘bound’ to his static read-out screen on the side of the machine. He has to constantly interact with it: for setting up, making adjustments and viewing the correct way to position the piece. This means that he is looking either at the screen or at the work. 

Human and machine become one

SyncView was invented from the notion that it would be ideal to be able towatch both screen and the workpiece simultaneously during the bending process. This innovative solution consists of a tablet screen that is automatically positioned at the optimal location: where the piece is actually being worked on by the operator.

Questions about this machine? Contact us:
Punch Station-Applications (optional equipment)
Punch Station-Applications (optional equipment)

The Kingsland Triple head punch line consists of a CNC linear feeder up to 12 Meters in length (or more if required), a punching machine with 3 separate punch cylinders (45/90/45 ton capacity) and a hydraulic stripper assembly. This versatile unit can handle flat bar, angle, channel and I-beams. Heavy duty frame build, positioning motor, adjustable gripper assembly with overload safety system and backstop with scale. Middle cylinder has 90 tons capacity (max. hole Ø 57 mm, or Ø 32 x 20 mm). - Two outer cylinders have 45 tons capacity each (max. hole Ø 57 mm, or Ø 32 x 10 mm). Each of the cylinders can be fitted with a cutting device, to cut or crop bar up to a maximum of 10 x 150 mm (mild steel). The CNC linear X-axis feeder consists of an automatic positioning gripper unit controlled by the newly designed HK-A1-001 CNC control with LCD screen, mounted in a stand-alone cabinet. Speed 25m/min. The unit is supplied complete with adjustable support legs and roller guides. The Robosoft HK-A1-001 CNC controller is easy to operate and very user friendly, just select T1, T2 or T3 while programming a position and the correct hole in the correct position is punched. There is space for up to 255 programs, each with a total capacity of 800 steps. DNC software can be supplied with the control, so that it can be connected to a PC and programs can be saved and loaded as required.

Kingsland Double Punch

  Features

  • full stroke adjustment
  • low power inching and adjustable stroke
  • universal die bolster punching up to 57 mm as standard
  • large punch table with multi-purpose bolster – removable table block for overhang channel/joist flange punching
  • machines with very low maintenance requirements
  • wide variety of applications – for large hole punching, crimping, tube notching, bar bending, sheet bending, punch press applications, etc.
  • deep throat depth as standard
  • overload relief on hydraulic system
  • interchangeable bearings, seals and valves readily available from stockists of hydraulic equipment
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Punch station
The large punch bed area has a removable front block and is designed to give a very wide range of punching applications. A punch table with rules and guides for repetition work are fitted as standard equipment.

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The Profile-Flex TH is a C-Frame machining center with 2 x 5-axis milling motors of 18 KW with tool turret of 36 places. At this large profile section,  width 550 mm x heigth 370 mm, we are albe to measure, drill, tap, mill and saw. The result of the measure probe will be automatically compensated in the NC-Program. Clamps (2 x 8 up to 2 x 16) are placed with the columns of the machine or they are motorized by themselves.


Specifications 5-Axis C-Frame 

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2)      Section cutting station
The machines are fitted as standard with blades for cutting round and square bars. 
With extra equipment in this aperture, the machines are able to cut channel, beams or joist, T-section and many other special profiles.

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Unfold module

Unfold the product for stretched length calculations and optionally send it to a punching machine, shear or laser.

haco plasma software

HACOPlasma CAM

HACOPlasma is equipped with all necessary tools to use your HACO plasma machine to the fullest. Loops and fillets can be added to obtain nicer corners. The cut order of the holes can be edited. Marking and “no cut”-entity’s can be defined by color.

cnc punching software

HACOPunch CAM

HACOPunch is equipped with all necessary tools to use your HACO punching machine to the fullest. The extensive tool library facilitates the use of special tools. For example: treading, rolling and forming.

Tool groups can be defined to speed up the CAM process. The tool sequence order can be pre-defined and modified at any time.

laser cutting software

HACOLaser CAM

HACOLaser is equipped with all necessary tools to use your HACO laser machine to the fullest. Loops and fillets can be added to obtain nicer corners. The cut order of the holes can be edited and marking and “no cut”-entity’s can be defined by color.

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Long ram guiding

The bed is crowned (to compensate for unavoidable bed and ram- deflection under load) for average general purpose work with the machine. Long ram guiding, executed with non metallic gibes, provides minimum clearance, long lifetime and excellent ram guiding accuracy.

The hydraulic system is user-friendly located in the upper part of the machine. Use of first class hydraulic components (such as Rexroth, Vickers, ...) and own built precision hydraulic manifold block.

Work Piece Length

30.250 mm

1,190.9 "

Work Piece Width

1.300 mm

51.18 "

Work Piece Height

650 mm

25.59 "

Rapid X

60 m/min

39.4 "/s

Rapid Y

60 m/min

39.4 "/s

Rapid Z

60 m/min

39.4 "/s

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Tandem

The synchro system is such that it easily allows tandem operation to obtain working lengths up to 20m. In this configuration, machines can work independently as two separate machines with different applications or in tandem mode as one machine with double capacity and double bending length.

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Software

The graphical software is used to prepare the production and to generate the final program. The user-friendly software makes sure that the manipulation is easy and quick. 

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Curved washer

Bends, punches and cuts in one hit.

If you would like more information on this product please contact us!

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Light guard system

All Haco guillotines are equipped with European Safety Specifications. To allow much easier and safer access to the rear of the guillotine and to prevent injury while cutting HACO applies an optical guard system.

Our optional pneumatic thin sheet hold-up system is assuring the perfect gauging while entering the sheet into the machine as well as supporting during the cutting action. During the cutting action and when not in use, the arms rest under a cover, thus avoiding damaging the arms itself when cutting heavier material.

Minimum deform stripper

Punch station-applications (optional equipment)

Minimum deform stripper assembly

Minimum deform stripper assembly to give minimum deformation while punching close pitch holes in flat bar.

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Channel/beam web bolster
Specially designed web bolster for punching in the web of channel or beam. Bolsters for special profiles available on application.

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Channel/beam web bolster
Specially designed web bolster for punching in the web of channel or beam. Bolsters for special profiles available on application.

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Angle station
This station provides large capacity angle cutting at 90° and 45°. Angles between 45° and 90° can be achieved by first cutting at 90° and then fl ange trimming to the required angle in the shearing station.

Standard Equipment:

  • FastBEND-2D Premium Graphic Control with 15” Touch Screen
  • Increased daylight opening (up to 620 mm and 2500 kN models)
  • Fast X-R-Z1/Z2 Backgauge
  • Fast Approach Speed 200 mm/s (models up to 2000kN)
  • Fast Return Speed 170 mm/s (models up to 2000kN)
  • Stroke X-axis = 800mm, speed = 1000mm/s (models up to 4m and 2500kN)
  • Stroke R-axis = 130mm (models up to 4m and 2500kN)
  • Z1-Z2 axis , speed = 1000mm/s (models up to 4m and 2500kN)
  • Manual Adjustable Crowning Table for European Standard tooling
  • 2 Movable sheet supports
  • European Standard toptooling with Quick Manual Clamping arrangement


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3)      Angle station
Cropping angle iron is possible for every angle between 45° and 90°, both internal and external.

MODEL

Q5 2522-12

Q5 2522-20

Q5 2530-12

Q5 2530-20

Capacity in ton

22 Ton (24 US tons)

22 Ton (24 US tons)

30 Ton (33 US tons)

30 Ton (33 US tons)

Maximum plate thickness

6,5 mm (0.256")

6,5 mm (0.256")

6,5 mm (0.256")

6,5 mm (0.256")

Number of indexable tools (standard)

12

20

12

20

Punching mechanism

servo hydraulic

servo hydraulic

servo hydraulic

servo hydraulic

CNC control

TPC 84S Graphics
(touch screen)

TPC 84S Graphics
(touch screen)

TPC 84S Graphics
(touch screen)

TPC 84S Graphics
(touch screen)

Work Piece Length

30.250 mm

1,190.9 "

Work Piece Width

550 mm

21.65 "

Work Piece Height

370 mm

14.57 "

Rapid X

80 m/min

52.5 "/s

Rapid Y

60 m/min

39.4 "/s

Rapid Z

60 m/min

39.4 "/s

  • unfold module
  • unfold module
  • unfold module

5-Axis water cooled spindle (18 KW)

nesting software plasma cutting

HACOPlasma Nesting

HACOPlasma comes with standard manual and autonest.

The order can be modified at any time. The sheet contains al necessary technology parameters when a part is loaded on the sheet. For example : part distances, lead-in and lead-out lengths, common cut distances,...

nesting software cnc punching

HACOPunch Nesting

HACOPunch comes with standard manual and autonesting. The order of the tools, tool sequence parts and evacuations can be modified at any time. Repositioning is automatically calculated if needed.

Nesting software

HACOLaser Nesting

HACOLaser comes with standard manual and autonesting.

The order can be modified at any time. The sheet contains al necessary technology parameters automatically when a part is loaded on the sheet. For example: part distances, lead-in and lead-out lengths, common cut distances...

2 independent hydraulic systems

The SYNCHRO system allows the Y1 and Y2 axis to operate as two independent double acting hydraulic systems. Both axis shares the same oil supply but the flow to the valves as well as true positions of the ram are entirely and separately controlled by computer command.

The CNC reads ram position from the linear encoders while monitoring and adjusting the proportional valves, producing a double closed loop system.

Exact measuring

Two independent linear encoders are mounted by means of a separate C frame to the table, so the unavoidable (even minimum) side frame deflection (and machine load) does not influence the exact measuring (0.01mm) of the ram position.

Contact us for your customized project!

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Features:

  •  Haco ATLANTIC Y1 Y2 X-R
  •  2D Graphic Haco Easy Bend Control
  •  X-R Backgauge
  •  CNC Anti defl ection table
  •  Quick manual clamping
  •  5 Pieces of system top/bottom tooling
  •  2 Front supports
  •  Complies with all safety rules

Starting from 3D CAD data, a virtual representation of the robot environment can be created. Trajectories can be created (semi) automatically or manually on the 3D drawing. After creating the trajectory, a program is made and will be sent to the robot. Importing a 3D drawing and generating the Robot program happens in a minimum of time.

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Twin Hole Punching

Twin Hole Punching of square holes in thin Aluminium. The neopreme is over the punches to act as a stripper.

This tooling is used in combinatian with a CNC linear feeder to increase production. If you would like more information on this product please contact us.


5-Axis water cooled spindle (18 KW)


5-Axis water cooled spindle (25 KW or 39,5 KW)

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Heavy dute plate hold-up system

We also offer heavy duty conveyor and plate hold-up systems. The pneumatic plate hold-up arms hold the plate for perfect gauging. A strip of scrap can be cut and automatically removed to the scrap shute (Ex: when starting a series of cuts with a new plate). The conveyor transports the plates to a pallet or stacking system provided by the customer.

Quick tool change

Quick tool change

Quick change punch holder. Only needs to turn the punch holder by 90° to lock in position.

SyncView Specifications:

  • 8” display
  • fast, automated positioning to the correct tool location
  • 3D and multi-touch interface
  • automated wireless charging
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Large hole attachment
Large hole/slot attachment for diameters from 38 up to 110 mm.
Also available for diameters up to 160 or 225 mm.

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Large hole attachment
Large hole/slot attachment for diameters from 38 up to 110 mm.
Also available for diameters up to 160 or 225 mm.

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Section cutting station
The machines are fi tted as standard with blades for cutting round and square bars.
With extra equipment, the machines are able to cut, in this aperture, channel, joist, T-section and many other special profiles.

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5-Axis water cooled spindle (18 KW)

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4)      Shearing
Specially designed blade approach angle to avoid the necessity to change blade settings when cutting thick or thin material and yet offer minimum distortion cropping.

ToolsPlacing module
  • The software automatically proposes tool types in function of the detected product properties. Manual adjustment (tool type, length, position) remains possible.
  • Place toptools, bottomtools, hemming tools.
  • Update the standard tool list by importing new tools, special tools, horned tools and custom tools.
  • Other features: Turn tools, Add/delete tools, Graphic tool library, Different tool types in one setup (same height!), Tool overlap, Tool backup, Unlimited number of tools, Library of available tool sections
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HACOManagment

HACOManagment is optionally available to help you keep track of your incoming orders, nested and burned parts and stock of all plates. Reading of partlists generated by third-party software is possible.

HACOManagment

HACOManagment is optionally available to help you keep track of your incoming orders, nested and burned parts and stock of all plates. Reading of partlists generated by third-party software is possible.

HACOManagment

HACOManagment is optionally available to help you keep track of your incoming orders, nested and burned parts and stock of all plates. Reading of partlists generated by third-party software is possible.


2 x 5-Axis water cooled spindle (18 KW)

Torch height control via Arc voltage with Sampeling.

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Mandrel for Punching Square Tube

Punches through both sides in just 1 hit.

If you would like more information on this product please contact us.

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Large hole attachment

Large hole attachment

Large hole/slot attachment for diameters from 38 up to 110 mm. Also available for diameters up to 160 or 225 mm.


SyncView’s advantages:

  • Time-savings & efficiency

The operator no longer has to look at a fixed 3D image on the screen – sometimes meters away from him – this way, time is no longer wasted when bending (complex) parts. With this innovation– in which the 3D image of the bending steps is always right in front of the user – he can understand and carry out the steps quicker during the bending sequence. In addition, the 3D images on the screen can be rotated, without the operator having to leave the work position. This enables an even better and faster evaluation of complex pieces than is possible from a single perspective. User tests indicate time-savings of up to 25% during the actual bending process.

  •  Ergonomics & physical comfort

The operator no longer has to constantly keep turning his head between the screen and the place where the workpiece must be positioned. Eliminating repetitive torsional movements of the neck and torso reduces long-term health risks. Now, the operator can look in the same direction at both the screen and the workpiece, which simply requires eye movement – producing a more pleasant, natural and comfortable interaction.

  •  Safety & user-friendliness

What’s more, should something go wrong, the operator now sees it more quickly. This is a safety benefit particularly when positioning the piece. The operator is no longer occupied either with the screen or with the workpiece. The workflow becomes one, so to speak – enabling the operator to focus 200% on the bending process itself.

 

SyncView's premiere at Euroblech 2014

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Quick tool change
Quick change punch holder: only needs to turn the punch holder by 90° to lock in position.

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Quick tool change
Quick change punch holder: only needs to turn the punch holder by 90° to lock in position.

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Shearing
The shearing unit is fitted with a simple robust holddown which is adjustable to any thickness of material within the cutting capacity of the machine. The shear feed table with adjustable guides is fitted to allow accurate feeding of materials. The guide can be adjusted to allow mitre cutting up to 45° for fl t bars or to trim the fl anges of angle.

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5)      Notching station
This versatile unit is standard equipped with a rectangular notch unit. The notch table has adjustable back and side stops. Side notch applications are also possible.

Simple as well as complex tasks

The user friendly TPS 84S Graphics controller offers everything you need to fit the high demands in contemporary punching. The high speed control, fast –processing and intuitive user interface results in an innovative system capable of handling simple as well as complex tasks. From the initial idea to the production of parts, the TPS 84S Graphics is your ideal partner.

  • ToolsPlacing module

Spindle power

18 KW (S6)

24.5 Hp

CNC rotation of the spindle (A-axis)

50 °/sec

50 °/sec

CNC rotation of the fork (C-axis)

50 °/sec

50 °/sec

Maximum speed

24.000 rpm

24.000 rpm

Tool holder type

HSK-F63

HSK-F63

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Mandrel for tube end slot punching

Each slot is done in just 1 hit

If you would like more information on this product please contact us.

Spindle power

18 KW (S6)

24.5 Hp

CNC rotation of the spindle (A-axis)

50 °/sec

50 °/sec

CNC rotation of the fork (C-axis)

50 °/sec

50 °/sec

Maximum speed

24.000 rpm

24.000 rpm

Tool holder type

HSK-F63

HSK-F63

Spindle power

25 KW (S6) / 39.5 KW (S6)

34 Hp / 53.67 Hp

Maximum speed

22.000 rpm / 24.000 rpm

22.000 rpm / 24.000 rpm

Tool holder type

HSK-A63

HSK-A63

CNC rotation of the spindle (A-axis)

300 °/sec

300 °/sec

CNC rotation of the fork (C-axis)

300 °/sec

300 °/sec

Channel/Beam web bolster

Channel/beam web bolster

Specially designed web bolster for punching in the web of channel or beam. Bolsters for special profiles available on application.

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‘Super-quick’ tool change
Spring and ball bearings lock/un-lock the tool in position with 90° hand turn.
No spanners or wrenches required.

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‘Super-quick’ tool change
Spring and ball bearings lock/un-lock the tool in position with 90° hand turn.
No spanners or wrenches required.

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Notching station
The notching station is fi tted as standard with a rectangular notch table with adjustable back stops, allowing repetitive positioning.

Options:

  • HacoBend-2D/3D Offline Software
  • 5 and 6 axes backgauge systems
  • Angle Measurement System ALFA/F and AST (= Angle Sensor Tool)
  • New Standard tooling (Wila / Wila Premium / LED Tool indicator)
  • CNC sheet following system
  • Optical Guarding systems (Lazersafe LZS-005, Fiessler AKAS III, …)


Spindle power

18 KW (S6)

24.5 Hp

CNC rotation of the spindle (A-axis)

50 °/sec

50 °/sec

CNC rotation of the fork (C-axis)

50 °/sec

50 °/sec

Maximum speed

24.000 rpm

24.000 rpm

Tool holder type

HSK-F63

HSK-F63

Some punch station applications:

Standard features:

  • High speed servo-controlled punching head
  • Double Y axis drive system
  • 7 axis CNC TPS 84S Graphics touch screen control with graphical programming
  • 3 Hydraulic CNC movable sheet clamps
  • 4 Repositioning cylinders (2 upper, 2 lower)
  • 6 Vibration dampers
  • 12 or 20 tool stations complete with tool holders
  • Slug suction device
  • Large part chute door 730x770mm, with converyor and part detection sensors
  • Quick tool set for tool alignment
  • CE optical safety guard
  • Automatic oil spray system
Advantages:

  • All tools are 360 ° auto indexable
  • Axis interpolation (Apllication of wheel tools and ridged tapping)
  • Double Y axis for maximum speed and accuracy
  • Automatic clamp setting by CNC = faster production times
  • Big part chute door with protection system and integrated conveyor belt
  • Energy saving via energy recovering from the motor drivers
  • Easy and fast loading of tools into the automatic tool station
  • Any tool station takes any tool (also Multi Tool)
  • No complex turret composition = faster turret set-up
  • No turret station wear, no turret adjustments
  • Better adjustment for punch and die clearance compared to classic turret punching machines
  • Positive tool clamping (no springs)
  • Full control of stroke (Z-axis)
  • Stripping plate has also hold down function
  • Urethane strippers can be used for scratch free production
  • Programs can be nested under every angle which results in optimal sheet usage and minimum rest sheet
  • No limitations in clamp setting
  • Application of large forming operations (bending up to 75 mm high)
  • Fast tool-change by means of by- bidirectional rotation of the tool-turret and automatic selection of rotation direction for shortest rotation distance
  • Standard slug suction device avoids the application of expensive ‘slug stop dies’

2 x 5-Axis water cooled spindles (18 KW)

BendSequence module
  • The software automatically searches for all possible bending sequences, according to product characteristics, machine setup, tool configuration and many other preferences.
  • The integrated real-time collision detection guarantees that a successful result in the software will lead to a successful result on the shop floor.
  • Manual adjustment of the automatically generated sequence is still possible, as well as the fully manual determination of the bending sequence.
  • All this is supported by a detailed 3D simulation of the virtual press brake and product.
  • Other features: Save bending sequence, Change bending sequence, Show selected bending sequence, Scroll through bending steps, Zoom & rotate 3D-visualisation, Show machine & tools on/off, Common bends support, Internal flaps support, Holes in workpieces support

5-Axis water cooled spindle (25 KW or 39,5 KW)

Spindle power

18 KW (S6)

24.5 Hp

CNC rotation of the spindle (A-axis)

50 °/sec

50 °/sec

CNC rotation of the fork (C-axis)

50 °/sec

50 °/sec

Maximum speed

24.000 rpm

24.000 rpm

Tool holder type

HSK-F63

HSK-F63

During the cutting process, the THC unit measures the Arc Voltage and adjusts the Z-axis motor to maintain a constant distance from the sheet for optimum cutting results.Traditional automatic torch height controls require operators to periodically adjust arc voltage to ensure proper cut height.

Using HACO'S Techniques, the Plasma controller samples arc voltage andautomatically adjust arc voltage for proper torch height over the life of the consumables without requiring operator input.

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Rack tie bars

(Showing punch and die)

If you would like more information on this product please contact us.


5-Axis water cooled spindle (25 KW or 39,5 KW)


5-Axis water cooled spindle (44 KW)

Super Quick tool change

‘Super-quick’ tool change

Spring and ball bearings lock/un-lock the tool in position with 90° hand turn. No spanners or wrenches required.

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Tube notch unit
For 90-degree connection with tubes.
Available for outside diameters up to 165 mm.

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Tube notch unit
For 90-degree connection with tubes.
Available for outside diameters up to 165 mm.

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Standard Punch end (standard)
Easy tool change system. Overhang position for punching in the flange of I-profiles and U-profiles.
Punching up to 38 mm diameter in the standard execution. Table and stop with guides are fitted as standard.

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  • bending sequence module
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2 x 5-Axis water cooled spindle (25 KW or 39,5 KW)

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Oxy-Fuel torch

One or more oxy-fuel torches can be mounted to the machine portal (mechanically connected with main carrier or individual motorized). 

Each oxy-fuel torch carrier has an automatic flame ignition for the torch, as well as an integrated capacitive sensor that controls the Z-axis movement (by brushless AC Servo motor) for correct setting of the cutting height. 

The Operator only has to select the plate thickness. Preheat time, cutting speed and gas selection is automatically set by the CNC. The required gas pressure is automatically set, and adjusted by the proportional gas valves.

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Galvanising slot tool

To make slot in the tube for galvanising

If you would like more information on this product please contact us.

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Tube Notch Unit

Tube notch unit

For 90-degree connection with tubes. Available for outside diameters up to 165 mm.

Question?

 

CNC lineair tool magazine

Spindle power

18 KW (S6)

24.5 Hp

CNC rotation of the spindle (A-axis)

50 °/sec

50 °/sec

CNC rotation of the fork (C-axis)

50 °/sec

50 °/sec

Maximum speed

24.000 rpm

24.000 rpm

Tool holder type

HSK-F63

HSK-F63

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Quick change system
Quick change punch holder (optional)
Quick, fast and accurate punch holder. Available up to 38 mm diameter.

Advantages:

  • Dual precision rack and pinion drive system with AC brushless Servo motors and planetary reductors
  • Hypertherm or Kjellberg plasma cutting torch with Torch Height Control (THC)
  • Latest technologies such as True Hole (R) Hypertherm and ContourCut (Kjellberg) are complete integrated
  • Multiple stations possible (Plasma, Oxy Fuel, Drilling head, Robot, Tube rotator)
  • Robot cutting: a unique combination of plasma cutting machine and robot
  • Automatic Arc Voltage adjustment resulting in a contstant cut height of the consumable
  • Auto nesting: minimize waste material
  • Revolutionary programming software developed in-house: RoboStudio
Back gauge module
  • The software automatically generates back gauge and finger positions according to diffferent adjustable parameters. Manual adjustment remains possible (absolute positions).
  • Retraction (all directions) is also calculated automatically for each step in the bending program.
  • Other features: Placing on predefined positions, Possibility to use one finger, Import any type of custom finger, Machine transparency for better overview, Possibility to enter info text or bitmaps (photos) per step (these appear before the step during production), Bitmap generation of bending steps (visual support for operator)

Spindle power

25 KW (S6) / 39.5 KW (S6)

34 Hp / 53.67 Hp

Maximum speed

22.000 rpm / 24.000 rpm

22.000 rpm / 24.000 rpm

Tool holder type

HSK-A63

HSK-A63

CNC rotation of the spindle (A-axis)

300 °/sec

300 °/sec

CNC rotation of the fork (C-axis)

300 °/sec

300 °/sec

mub11overview-1.jpg
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Tube notching tool

Enables you to make 'T' junctions in tubing

If you would like more information on this product please contact us.

Spindle power

25 KW (S6) / 39.5 KW (S6)

34 Hp / 53.67 Hp

Maximum speed

22.000 rpm / 24.000 rpm

22.000 rpm / 24.000 rpm

Tool holder type

HSK-A63

HSK-A63

CNC rotation of the spindle (A-axis)

300 °/sec

300 °/sec

CNC rotation of the fork (C-axis)

300 °/sec

300 °/sec

Spindle power

44 KW (S6)

59.8 Hp (S6)

Maximum speed

24.000 rpm

24.000 rpm

Tool holder type

HSK-A63

HSK-A63

CNC rotation of the spindle (A-axis)

360 °/sec

360 °/sec

CNC rotation of the fork (C-axis)

360 °/sec

360 °/sec

Punch station-applications (optional equipment)

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  • hacodsc2253-6.jpg
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Large hole attachment (optional)
Large hole unit for diameters up to 110 mm. Special shapes and applications are also possible.

  • backgauge module

Spindle power

25 KW (S6) / 39.5 KW (S6)

34 Hp / 53.67 Hp

Maximum speed

22.000 rpm / 24.000 rpm

22.000 rpm / 24.000 rpm

Tool holder type

HSK-A63

HSK-A63

CNC rotation of the spindle (A-axis)

300 °/sec

300 °/sec

CNC rotation of the fork (C-axis)

300 °/sec

300 °/sec

Specific Robot Operations


CNC lineair tool magazine

  • Sheet bending unit
  • Bar bending unit

Number of places

36

36

Maximum tool length

200 mm

7.87 "

Maximum tool diameter

520 mm

20.47 "

Adaption angular tools

standard

standard

Some notching & crop station applications:


2 x CNC lineair tool magazine

Security Test module
  • Safety is highly important. With the Security Test, the safety of the production is checked and warning are generated in case of possibly dangerous situations during the bending process. This way the safety level for the operator can be increased.
  • Other features: Calculation & display of the speed of the product deformity during bending, display of the product length in front of the machine, per step, Checking distance to next tool, General advice concerning safety during production, Visual real-time test, Possibility to enter info text or bitmaps per step (these appear before the step during production)

CNC lineair tool magazine

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Classic plasma cutting (Robot act like a classic torch lifter in vertical movement)

CNC lineair tool magazine

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  • Sheet bending unit

    Sheet bending unit with multi-vee block (with 10, 20, 24 & 40mm wide V-openings, all 85°).

  • Bar bending unit

    For bending material up to max. 22 mm thickness. With single-vee block, 76 mm with V at 85°.


Working area and safety precautions

All models are standard delivered with safety fences on the left, right and back side of the machine. The front side is protected with a CE certified led safety curtain to protect the working area. As an option all our models can be equipped as 2 working zones with CE safety scanner. The great advantage of scanners is that there are no barriers in the middle of the machine, which makes loading and unloading a lot easier when switching from 2 zones to 1 large working area.

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Rectangular Notching station (standard)
The notching station comes equipped with a rectangular notch unit as standard, complete with table and guides. The unit can be interchanged optionally with a triangular notching unit (available with angle from 22,5° up to 90°).

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  • hacodsc2253-13.jpg
  • security test module
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  • hacodsc2253-7.jpg

2 x CNC lineair tool magazines

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Flat plate bevel (Cut height adjust by robot, bevel cutting, fixed & variable bevel, K-Bevel, V-Bevel,...)
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  • hacodsc2253-10.jpg

Number of places

36

36

Maximum tool length

220 mm

8.66 "

Maximum tool diameter

700 mm

27.56 "

Adaption angular tools

standard

standard

  • Louvre punch unit
  • Twin hole unit
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For bending applications (optional)
Maximum capacity is 150 x 10 mm (Compact 50).
Maximum capacity is 150 x 12 mm (Compact 65).
Maximum capacity is 150 x 12 mm (Compact 80).

Number of places

36

36

Maximum tool length

200 mm

7.87 "

Maximum tool diameter

520 mm

20.47 "

Adaption angular tools

standard

standard

Optional module: Robot Bender for Automated Bending

This module can be activated when the bending system is equipped with a robotic arm. This robot then manipulates the products between the bending cycles, just like an operator would.

The creation of the robot program is based on the product bending sequence, and the resulting program controls the robot as well as the press brake. This way the generated program can immediately be executed by the robot cell, without additional calibration or teaching.

The "Cell builder" module of the simulation can be used to create the most suitable setup for the robot cell in a virtual world:

  • Using the integrated collision detection, you can precisely simulate all movements and operations of the program.
  • It's possible to adjust the generated positions step by step.
  • It's possible to change the robot type, the robot manipulator and their calibration.
  • Other robots or new manipulators can be imported.
  • You can also assign re-take positions for the material and stacking positions for the produced parts.
  • The program can be simulated with or without collision detection.
  • During the simulation, the software takes all robot limits and occurring collisions into account.
  • The simulation can be started from a chosen step.

Number of places

36

36

Maximum tool length

220 mm

8.66 "

Maximum tool diameter

700 mm

27.56 "

Adaption angular tools

standard

standard

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  • hacodsc2253-12.jpg
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Marking/placing text or logo's

Number of places

36

36

Maximum tool length

220 mm

8.66 "

Maximum tool diameter

700 mm

27.56 "

Adaption angular tools

standard

standard


Left and right vertical clamping bridge with each 10 clamping cylinders. Automatic positioning of the vertical clamps with the spindle. 
  • Louvre punch unit

    Special punch unit for punching ventilation applications.

  • Twin hole unit

    Twin hole variable pitch unit. Punches 2 holes up to 29 mm dia.

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Angle iron cutting (standard)
Unique ‘Z’ aperture makes it possible to cut angle iron on every angle varying from 45° up to 90°, both internal and external.


Working area and safety precautions

All models are standard delivered with safety fences on the left, right and back side of the machine. The front side is protected with a CE certified led safety curtain to protect the working area. As an option all our models can be equipped as 2 working zones with CE safety scanner. The great advantage of scanners is that there are no barriers in the middle of the machine, which makes loading and unloading a lot easier when switching from 2 zones to 1 large working area.

  • automated bending
  • robot bending software
  • robot bending software
  • robot bending software
  • robot bending software

Working area and safety precautions

All models are standard delivered with safety fences on the left, right and back side of the machine.The front side is protected with a CE certified led safety curtain to protect the working area. As an option all our models can be equipped as 2 working zones with CE safety scanner. The great advantage of scanners is that there are no barriers in the middle of the machine, which makes loading and unloading a lot easier when switching from 2 zones to 1 large working area.

Number of places

36

36

Maximum tool length

220 mm

8.66 "

Maximum tool diameter

700 mm

27.56 "

Adaption angular tools

standard

standard

afbeelding2-5.png
Notches and cutouts on flat plate or tubes.

Working area and safety precautions

All models are standard delivered with safety fences on the left, right and back side of the machine.The front side is protected with a CE certified led safety curtain to protect the working area. As an option all our models can be equipped as 2 working zones with CE safety scanner. The great advantage of scanners is that there are no barriers in the middle of the machine, which makes loading and unloading a lot easier when switching from 2 zones to 1 large working area.

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  • mefverticalclamping1-1-1.jpg
  • Swan neck bolster
  • Dove tail assembly 1
  • Dove tail assembly 2
channelbeamwebbolster.jpg

Channel/beam web bolster (optional)
Specially designed bolster for punching in the web of channel or beam.
Bolsters for special profiles on demand.


Working area and safety precautions

All models are standard delivered with safety fences on the left, right and back side of the machine.The front side is protected with a CE certified led safety curtain to protect the working area. As an option all our models can be equipped as 2 working zones with CE safety scanner. The great advantage of scanners is that there are no barriers in the middle of the machine, which makes loading and unloading a lot easier when switching from 2 zones to 1 large working area.

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5 dome cutting ( beveled holes , cutouts ...)

Measuring and milling with second X-axis with vertical clamps used.
  • Swan neck bolster

    For web and flange punching up to 32 mm dia. in 300 mm max. channel and ’I’beam.

  • Dovetail assembly

    Changing from punching to bending in 20 seconds.

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Shearing
Specially designed blade approach angle to avoid the necessity to change blade settings when cropping either thick or thin material and yet offer minimum distortion cropping. Shearing the flange of angle iron is also possible.

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L-T-I Profiles: cutting holes, cutoff with bevel, web/flange notch, cope, beam splitting, cut to length...
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Channel/beam web bolster (optional)
Specially designed bolster for punching in the web of channel or beam.
Bolsters for special profiles on demand.


End operations: Measuring and milling with second X-axis with only right vertical clamps used.
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  • mefverticalclamping6-1-1.jpg

Working area and safety precautions

All models are standard delivered with safety fences on the left, right and back side of the machine.The front side is protected with a CE certified led safety curtain to protect the working area. As an option all our models can be equipped as 2 working zones with CE safety scanner. The great advantage of scanners is that there are no barriers in the middle of the machine, which makes loading and unloading a lot easier when switching from 2 zones to 1 large working area.


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